Displaying items by tag: Tajikistan
Chzhungtsai Mohir Cement plant to open in Tajikistan
01 August 2016Tajikistan: The Government of Tajikistan and the Chzhungtsai Mohir Cement company are set to open a 1.2Mt/yr cement plant in Yovon district, Khatlon province in August 2016 according to the Ministry of Industry and New Technologies. The plant has an investment of US$120m and it will create 500 jobs, according to Asia-Plus news agency. Construction originally started in 2014.
Starlinger supplies production equipment for Ad Star sacks to Russian packaging producer KZSU
01 July 2016Russia: Kazanskiy Zavod Sovremennoy Upakovki (KZSU) officially inaugurated its new production plant in Kazan for Ad Star block bottom sacks in late May 2016. Austrian bagging machine manufacturer Starlinger supplied the equipment for the plant. KZSU will produce Ad Star block bottom sacks for use in the cement, gypsum, chemical, fertilizer, animal feed and other dry bulk goods sectors. Tatar President Rustam Minnikhanov attended the opening of the plant.
The plant will produce 44 million sacks per year for local and foreign markets. The investment includes extrusion, weaving, coating and printing lines, as well as two Ad StarKON sack conversion lines and a Recostar universal recycling line for treating the production waste from Starlinger. The sacks will be supplied to Russian and foreign companies including JSC Chemical Plant Karpov, Asia Cement, Poliplast, Knauf Gypsum, Servolux (Belarus) and the LLC Cement Plant Samadov in Tajikistan.
Starlinger has installed 10 Ad Star production plants in other former Soviet states. This is the first complete Ad Star production plant that has been set up in Russia.
Update on the cement industry in Central Asia
27 April 2016A few news stories in recent weeks have emerged concerning falling cement sales in Central Asian countries. Steppe Cement reported in mid-April 2016 that its cement sales had fallen by 12% year-on-year to US$5.98m in the first quarter of 2016 from US$6.79m in the same period in 2015. The cement producer noted an overall drop of 16% in the cement market in Kazakhstan, with a slowing reduction in March 2016 compared to the preceding four months. It forecast that the domestic cement market would contract by 1.1Mt in 2016 to 8.5Mt. The country has a cement production capacity of 11.85Mt/yr according to Global Cement Directory 2016 data. So on average this would see a drop in the capacity utilisation rate to 72% from 81%.
Likewise, Italcementi reported a fall in cement consumption in the fourth quarter of 2015 although overall in 2015 it reported consumption up by 9%. It is currently upgrading its Shymkent cement plant to a dry kiln with testing planned for early 2016. Meanwhile, HeidelbergCement – the other multinational present in the country, reported cement sales growth of over 9% due in part to the ramp-up of its new CaspiCement cement plant. How this will turn out after HeidelbergCement takes control of Italcementi remains to be seen.
Then, Holcim Azerbaijan reported that its sales had fallen by 37% to US$56m in 2015. It blamed the resultant loss it made on not being able to cut its production costs fast enough to match the falling revenue. The parent company LafargeHolcim blamed it on a ‘significant’ decline in public and private construction. Elsewhere, the World Bank reported a 13% drop in the construction sector in the second half of 2015 as the government cut investment.
Tajikistan may have broken this pattern as it reported that its cement production volumes rose by 33% to 373,000t in the first quarter of 2016. Over half of this output came from the 1Mt/yr Huaksin Ghayyur Cement plant that was commissioned in March 2016. The same news source reported government estimates that local demand will be 3.5Mt/yr in 2016. Similarly, Turkmenistan reported growing cement production in 2015 due to the opening of the 1.4Mt/yr Polimeks cement plant in Lebap. Otherwise there has been little reported recently from the cement industries in Uzbekistan and Kyrgyzstan although the World Bank has reported that their economies are in reasonable shape.
The multinational cement producers all noted the economic problems caused by low oil prices in the Central Asian countries in which they operate. In February 2016 this was reinforced by the International Monetary Fund after its latest visit to Azerbaijan. The World Bank also expects little growth in gross domestic product (GDP) in the region in 2016. Low oil prices have followed economic problems in Russia that have also impacted upon the region due to its economic ties with that country and membership of the Commonwealth of Independent States (CIS).
This is bad news for the local markets but it is especially bad news for the Chinese cement industry. As China has faced production overcapacity and falling prices at home, its suppliers and producers have sped off down the Silk Road to seek expansion prospects elsewhere. With this route blocked, the Chinese industry faces one fewer opportunity to avoid the crunch at home.
For more information of the cement industries in Central Asia read Global Cement's feature on the region from January 2016
Tajikistan: Cement production volumes have increased by 33% year-on-year to 373,000t in the first quarter of 2016 from 249,000t in the same period in 2015. The majority of the production was produced by Huaksin Ghayyur Cement, which accounted for 55% of the output. Domestic demand for cement is estimated at to be up to 3.5Mt/yr in 2016. Existing local cement production capacity should fully meet this, according to the Avesta news agency.
Tajikistan: The Huaxin Gayur – Sughdcement 1Mt/yr cement plant in northern Tajikistan has been commissioned. The plant was built by the Tajik Ghayur-Sughd Cement company in partnership with the Chinese Huaxin Gayur Cement company. President Emomali Rahmon was present at the event.
Construction of the plant started in 2014 on the area of 48 hectares and it had an investment of US$127m. The plant employs more than 1300 people with over 90% from Tajikistan. A 25MW hydropower plant was also built to provide the plant with a regular electricity supply.
Tajikistan reportedly starts exporting cement to Afghanistan
04 January 2016Tajikistan: Tajikistan has reportedly started to export cement to neighbouring Afghanistan.
According to the press centre of the Customs Service under the Government of Tajikistan, 12 trucks carrying 370t of cement proceeded via the Panji Poyon border crossing on the Tajik-Afghan border in late December 2015.
Huaxin Gayur Cement Co., Ltd in Yovon, Khatlon reportedly signed an agreement with Afghanistan's construction company Shamal Sharq in early December 2015 to supply 500t of cement to Afghanistan.
2015 in cement
16 December 2015Here are the major stories from the cement industry in 2015 as the year draws to a close. Remember this is just one view of the year's events. If you think we've missed anything important let us know via LinkedIn, Twitter or This email address is being protected from spambots. You need JavaScript enabled to view it..
Will the year of the mega-mergers pay off?
2015 showed a global cement industry that was consolidating. Amongst the multinational producers Lafarge and Holcim finished their merger and HeidelbergCement announced that it was buying Italcementi. Yet alongside this international trend the large Chinese cement producers, who represent over a quarter of the world's production capacity, have continued their own-government-favoured consolidation. The on-going boardroom scuffles at Shanshui have been a lively example of this.
Where this will leave the cement industry as a whole in 2016 is uncertain but mergers and consolidation are no 'magic bullet' for difficult market conditions. After the fanfare subsided from the launch of LafargeHolcim the first quarterly report emerged in late November 2015 reporting falling net sales, net volumes and profit markers.
BRICing it – growth stalls in Brazil, Russia, India and China
The economies of the BRIC nations – Brazil, Russia, India and China – have all suffered in 2015. Brazil and Russia are enduring recessions. Growth in China and India is slowing down. All of this has a knock on in their respective construction sectors.
Over in China, we report today that production capacity utilisation is estimated to be 65% and that cement companies lost US$2.63bn in the first nine months of 2015. The same source says that at least 500Mt/yr of production capacity needs to be eliminated. That represents nearly a third of Chinese total production capacity or about an eighth of global cement production capacity.
Multinationals African plans accelerate
One consequence of all these international mergers is the transformation of the situation in Africa. Suddenly LafargeHolcim has become the biggest cement producer on the continent, followed by HeidelbergCement, Dangote and PPC. Africa becomes the big hope for the multinationals as established markets continues to flounder and growth in Asian and South American markets slackens. Perversely though, should African development growth slow it may cast a poor light on the mega-mergers of 2015 in the coming years.
Dangote Cement is growing fast and it may overtake HeidlebergCement soon as the second largest cement producer in Africa. Yet it may not be plain sailing for the Nigerian company. As we report today, sources in Gambia say that Dangote's plans to open a cement plant are on hold in part to protect its domestic suppliers.
The Gambian government has denied a licence to Dangote to open a cement plant. Dangote has built its empire in recent years by forcing out cement importers from Nigeria. As it expands in other countries in Africa it may now be facing a backlash to playing the nationalist card at home as other countries too desire 'self-sufficiency' in cement production.
Iran shakes off the sanctions
In July 2015 Iran and the P5+1 countries agreed to lift trade sanctions from Iran. The implications for the local cement industry are immense given that the country was the joint-fourth largest producer in 2014, based on United States Geological Survey data. Remove the sanctions and, in theory, the local economy should boom leading to plenty of construction activity. Notably, at the launch of LafargeHolcim the new CEO Eric Olsen was asked for the new group's position on Iran. It didn't have one but this will change.
China expands along the Silk Road
China's cement industry may be suffering at home but it has been steadily expanding in Central Asia. Notably Huaxin Cement has plants in Kazakhstan and Tajikistan and it has new projects in the pipeline. Business may be down at home but steady advancement abroad may offer the Chinese cement industry the lifeline it needs.
Cop out at COP21?
And finally... The 2015 Paris Climate Conference announced a diplomatic coup d'etat in December 2015. However, it apparently forgot to include any binding targets. The Cement Sustainability Initiative (CSI) pre-empted the decision by announced its aim to reduce CO2 emissions by clinker producers by 20 - 25% by 2030... Provided the entire cement industry follows its lead. Cement plants burning vast swathes of dirty fossil fuels may not have to worry quite yet.
For more a more detailed look at trends in the cement industry check out the Global Cement Top 100 Report in the December 2015 issue of Global Cement Magazine.
Global Cement Weekly will return on 6 January 2016. Enjoy the holidays if you have them.
Tajik government scouting for cement plant investment
03 December 2015Tajikistan: The government of Tajikistan is looking for investors for construction of a 1Mt/yr cement plant near the Tuyun-Tao limestone deposit in the Shakhritus district in the south of the country, according to Avesta news agency.
The project has been included in the government's investment portfolio for implementation through direct investments, according to the Tajik State Committee of Investment and State Property Management. The project requires US$350m of investment. Some Russian, Iranian and Chinese companies earlier showed interest in the deposit. Indeed, in 2012, Chinese building materials corporation CNBM prepared a feasibility study for the project, but the project did not reach implementation phase due to its high cost and the absence of infrastructure.
Chinese producers and plant builders have arrived
30 September 2015The past few weeks have been notable for the high number of cement plant projects announced. Aside from further Dangote developments in Africa, (which doesn't seem to be able to go a week without announcing some 'milestone' or another,) a growing number have been in 'new' markets, especially in Central Asia.
The list from the past month or so is impressive. In east Asia Myanmar's Ait Thit Man group has announced that it will double its capacity from 5000t/day to 10,000t/day. In the south, Shree Cement wants to build another new facility in India. In west Asia, Pakistan, a country that has not seen significant cement capacity investment in the past few years, will be getting a new plant in Salt Range courtesy of China's Yantai Yantai Baoqiao Jinhong.
Turkmenistan looks set to build a 1Mt/yr plant as part of a massive government industrial stimulus package. China's Jilong Group wants to build a 0.8Mt/yr plant in Issyk Kul, Krygyzstan. Another Chinese producer, Xinjiang Tianshan will be bringing a 1.2Mt/yr plant to Georgia. Even today (Wednesday 30 September 2015), we have heard that there will be further Chinese investment, this time by Shangfeng Cement. It has announced financing for two new plants: in Tajikistan and Uzbekistan. Both are set to be 1.2Mt/yr facilities.
Two trends are clear from this. 1. Land-locked Central Asian and other relatively undeveloped countries elsewhere in Asia are finally coming to the cement plant party. 2. It is the Chinese producers that have the upper hand in these markets. This is based partly on cultural, political, geographical and historic links between China and these former Soviet nations. It is partly due to the lower 'face value' cost of Chinese equipment compared to European manufacturers. (The efficiency with which the lower cost equipment is installed and its running costs remain potential pitfalls, according to the Europeans.) Finally, it has a lot to do with the collapse of domestic demand for cement plants in China itself, where the economy continues to teeter on the brink.
The steady rise of the Central Asian cement sector and the increasing international activities of Chinese cement plant manufacturers have been 'on the cards' for years. To date, they have been trends waiting to happen, but 2015 looks to be the year that these factors finally combined and translated into large numbers of projects.
For Central Asian countries the prospects that come with a larger and more dynamic cement industry should enable greater independence, accelerated infrastructure development and economic growth. For the Chinese, setting up cement plants in Central Asia is a natural expansion of its multi-billion dollar activities in the African cement sector, where Sinoma recently signed a massive deal with Dangote Cement. As noted previously in this column, Africa can't continue to add capacity at the current rate forever.
For European manufacturers of cement plants, the other side of this story is not as pretty. AGAB, the large plant manufacturing group of Germany's Verband Deutscher Maschinen- und Anlagenbau (VDMA), has recently released its Status Report 2014/2015, which reports on activities from 2014. AGAB members' cement plant order volume fell by an incredible 63% in 2014 to Euro198m. This is a fall from Euro529m in 2013 and six times lower than the Euro1.2bn peak of 2008. Some of this is domestically driven but the vast majority of it is export markets.
The same report also shows that, for construction of all types of large industrial plants, Chinese producers have increased their global market share from 5% in 2006 to 17% in 2014. Over the same period, Western European producers have seen their share fall from 45% to 33%, although an increase in overall project volumes mean that these producers received roughly the same value of orders in each year. US suppliers, although not a major consideration for the cement sector, saw their share of orders fall from 22% to 20%. Japan also lost a third of its stake over the same period, falling from 15% of sales in 2006 to just 10% in 2014.
While AGAB's report anticipates increased competition from Chinese producers, it is by no means all 'doom and gloom' for Europe's traditional large plant manufacturers. It highlights the fact that Russia, the largest single market for heavy plant in 2014 and a significant consumer of European-made cement equipment, has decided against Chinese equipment in some cases. It also highlighted that the weakness of the Euro helps exports from Germany and the rest of the Eurozone and suggests that the sector should look to increase its service and consultation offering in order to build on its existing reputation for high quality equipment.
Shangfeng Cement to invest in Tajikistan and Uzbekistan
30 September 2015Tajikistan/Uzbekistan: Chinese cement producer Shangfeng Cement plans to raise US$240m through a non-public share offering. It will be used to partly fund investments in Central Asia. A total of US$130m will be invested in projects in Tajikistan, US$137m will be invested in projects in Uzbekistan and US$16m will be used to replenish working capital.
The first phase of the Tajik project, with a construction period of 18 months, will be capable of producing 0.96Mt/yr of clinker and 1.2Mt/yr of cement. Its products will be sold in southern and central Tajikistan, Uzbekistan and northern cities in Afganistan.
The Uzbek project will be the same size, with its products sold to eastern Uzbekistan, southern Kyrgyzstan and northern Tajikistan.