Displaying items by tag: ThyssenKrupp

US: GCC has ordered pyroprocessing equipment from ThyssenKrupp Polysius for the expansion of its Odessa cement plant in Texas. The upgrade will more than double the plant’s capacity to 1.9Mt/yr, and reduce its CO₂ emissions by 13%. Contractor H&M Construction says that the project will be the third on which it has collaborated on design and construction.

H&M Vice President Casey Rushing said “H&M is proud to have the opportunity to serve GCC as its design-builder on this great project. H&M has a very strong active presence in Texas and a very strong veteran self-perform team that has recently completed with Polysius a near identical pyroprocessing expansion in the Southeast US. We intend to improve on our successes from our previous pyroprocessing lines by executing this project for GCC with superior safety, quality and customer satisfaction.”

Turkmenistan: State-owned Turkmencement has successfully carried out an upgrade to its 1Mt/yr Lebap cement plant at Koytendag. The upgrade involves the installation of a new 3000t/day kiln line, supplied by Germany-based thyssenkrupp Industrial Solutions. The producer first announced the project in mid-2020, and ordered the new line in mid-2021.

In 2022, the Lebap cement plant produced 1.1Mt of cement, up by 11% year-on-year from 991,000t in 2021.

US: ThyssenKrupp Polysius, a subsidiary of Germany-based thyssenkrupp, has delivered a Polysius booster mill to Mountain Cement's Laramie grinding plant in Wyoming. The Eagle Materials subsidiary will take delivery of further ancillary equipment, including material handling, process gas management and machine protection systems, throughout mid-late 2023. The supplier said that the mill will help to increase the Laramie plant's flexibility. It will also provide site services and technical support for optimisation and maintenance for two years after commissioning, also slated for 2023.

ThyssenKrupp Polysius' project manager Matthew Burchfield said "This is a very important and interesting project for ThyssenKrupp Polysius. This is the first booster mill system sold in the US and one of the first booster mills worldwide. We are tasked with a very tight engineering and supply schedule. ThyssenKrupp Polysius is working closely with Mountain Cement and its engineering teams."

Germany: Holcim Deutschland has commenced a carbon capture trial at its 950,000t/yr Beckum cement plant in Beckum-Kollenbach, North Rhine-Westphalia. The trial will employ amine scrubbing technology to separate CO₂, which it will then seek to commercialise for other industrial uses. Holcim Deutschland's partners for the project are Technische Universität Berlin and construction engineering firm thyssenkrupp Uhde. The trial also has funding from the German government.

Portugal: The first batch of clinker has been manufactured on the new upgraded production line at Secil’s Outão plant. Construction and start-up teams from ThyssenKrupp Polysius reached the milestone in mid-April 2023 after a heating period of 72 hours. Germany-based ThyssenKrupp Industrial Solutions was appointed by Secil to work on the Clean Cement Line project in 2020. It said it was going to modify the existing rotary kiln and preheater tower, install a new calciner and add a new grate cooler. Once finished it will produce Portland limestone cement (PLC). It is scheduled for commissioning in mid-2023.

Italy-based CTP Team was contracted in mid-2020 to supply and install a 29MW waste heat recovery (WHR) unit for the project. It planned to use an organic rankine cycle (ORC) unit using a 7.2MW turbine supplied by Turboden.

Italy-based Bedeschi also revealed in early April 2023 that it was in the cold commissioning phase for a new pipe conveyor at the plant to handle different kinds of alternative fuels. The conveyor has a diameter of 250mm and conveying length of 350m and will transport alternative fuels at a rate of 300m³/hr.

Burkina Faso: Ciments de l'Afrique (CIMAF) has ordered a Polysius booster mill from Germany-based ThyssenKrupp Industrial Solutions (TKIS) for its grinding plant at Ouagadougou. This is the first industrial reference of the product that promises to allow a greater substitution of clinker with local filler by boosting the fineness and reactivity of the clinker. It will also maintain both cement quality to local standards and production capacity of the exiting ball mill at the unit.

Mohamed Naciri, the Regional General Manager for CIMAF, commented “Burkina Faso is a landlocked country where clinker has to travel at least 1200km to reach Ouagadougou, every technology aiming to decrease the cement clinker factor is welcome, this project is also an important milestone in our decarbonation road map, TKIS is a key partner for CIMAF to decrease our group CO₂ footprint.”

CIMAF owns and operates 13 grinding plants in Africa. It runs plants in Burkina Faso, Cameroon, Chad, Ivory Coast, Gabon, Ghana, Guinea Bissau, Guinea, Mali, and Mauritania. CIMAF's parent company, Omnium des Industries et de la Promotion (OIP), is a cement supplier across north, west, and central Africa, producing about 12Mt/yr. It is the third largest cement producer in Morocco with two integrated plants.

Denmark: Equipment manufacturer FLSmidth has launched new corporate strategies for its cement and mining sectors. The so-called ‘pure play’ plans are intended to further focus on technology, products and services and sustainability. The group says it is also simplifying its operating model to reduce risks, improve efficiencies, ensure stronger execution and improve profitability and quality of earnings. The announcement was made at the same time as the group’s latest investor event.

Mikko Keto, the chief executive officer at FLSmidth, said “We must prioritise our efforts on our core business, reduce risk and execute with excellence. We have already started to fundamentally transform our business to ensure stronger strategy execution and to achieve our long-term ambitions to the benefit of our stakeholders.”

In the cement sector the group’s ‘Green 26’ plan aims to make the company the preferred service supplier for the industry. It added that it has a “clear commitment to drive the green transition in the cement industry.” It has set a target of reaching an 8% earnings before interest, taxation, depreciation and amortisation (EBITDA) margin by 2026. For the mining sector the target is a 13 - 15% margin.

In provisional financial results for 2022, FLSmidth revealed that it had an EBITDA margin of 3.3% for cement and 7.6% for mining. Group revenue rose by 24% year-on-year to Euro2.93bn in 2022 from Euro2.37bn in the 2021. Revenue from the cement and mining sectors grew by 7% to Euro847m and 29% to Euro2.03bn respectively. The group said that the short-term outlook for the cement industry remained impacted by overcapacity and that a potential recession is expected to impact market demand negatively over the coming period. Its mining sector revenue was inflated by the acquisition of ThyssenKrupp Mining in 2022.

Germany: Aumund has appointed Mari Kuijs as General Manager After Sales. He previously spent over 30 years working for ThyssenKrupp Group holding jobs in Germany, the Netherlands, Turkiye and the Middle East. He holds qualifications in energy technology, business administration and management studies.

Vietnam: ThyssenKrupp Polysius’ Asia Pacific division has secured an order for two Polflame-type main burners for an unnamed cement plant. The equipment supplier has highlighted the ability of its burner product to cope with low-grade coal and support high alternative fuel substitution rates as key selling factors. The order follows the purchase of an Impact Crusher by the same customer previously.

Lukas Schoeneck, the chief executive officer of Polysius Asia Pacific, said "We are very proud to add burners number 17 and 18 to our installed base in Vietnam which ensures our market leader position. Now we have to put our focus on the delivery and installation of the burner - in time and quality.”

Indonesia: Thyssenkrupp Polysius Indonesia has inaugurated its new offices in Jakarta's Tempo Scan Tower. The supplier said that the new headquarters will bring a stronger business focus to its decades-long presence in Indonesia by providing a broader scope of local service-driven solutions. Thyssenkrupp Polysius Indonesia country manager Ridwan Setiawan will head the new office.

Asia Pacific Regional head of cement Lukas Schoeneck said “With this new office, we are celebrating the return of the name and brand Polysius in one of the most important and energetic markets in the Asia Pacific region. We look forward to reshaping our focus in the cement industry and on building a sustainable future together with our clients, especially in transforming the cement industry with our #grey2green initiative."