Displaying items by tag: commissioning
Huaxin Cement starts operation at plant in Nepal
12 January 2022Nepal: Huaxin Cement Narayani has ignited the kiln at its 1Mt/yr Dhading cement plant in Bagmati. Construction of the project started in 2019 but it was delayed by flooding, disputes over land ownership and the emergence of the coronavirus pandemic. China-based Huaxin Cement originally signed an agreement with the Investment Board Nepal in 2018 to build the plant for US$140m.
Indonesia: China-based China National Building Material (CNBM) International Engineering has commissioned a 2.1Mt/yr cement plant at Grobogan, Semarang, in Central Java for GITI Group. The 6000t/day project was ignited and started production in mid-November 2021. Work on the US$350m project originally started in late 2017. GITI Group is a conglomerate based in Singapore principally known for tire manufacture.
India: Ambuja Cements has commenced commercial production at its new 3Mt/yr Marwar cement plant in Nagaur, Rajasthan. The plant has and an additional 2Mt/yr of grinding capacity. The Orissa Diary newspaper has reported that the producer invested US$316m in its construction. The Marwar cement plant increases Ambuja Cement’s installed capacity by 20% to 29.7Mt/yr.
Managing director Neeraj Akhoury said “Ambuja has ambitious growth plans to expand its capacities in India, and the Marwar plant is a step in that direction. We are very proud that it is a ‘green plant’ designed to meet our ambition for a sustainable future. The plant has deployed all modern equipment and technology to produce cement in a more environmentally friendly manner. It has a waste heat recovery (WHR) system that converts waste heat derived during the production process into energy.”
Nepal: Huaxin Cement Narayani has completed construction of its 3000t/day Dhading cement plant in Bagmati and plans to commence production before November 2021. The Xinhua News Agency has reported that construction of plant, a joint venture of Vaidya’s Organisation of Industries and Trading Houses and China-based Huaxin Cement subsidiary Huaxin Central Asia Investment (Wuhan), started in early 2019 but was delayed by floods, disputes over land acquisition and the coronavirus pandemic. It is Nepal’s second cement plant backed by Chinese investors following the opening of Hongshi-Shivam Cement in 2018. In 2020, the country produced 7.49Mt of cement, towards serving a demand of 9.05Mt/yr nationally.
India: Ambuja Cement, part of Switzerland-based LafargeHolcim, plans to commission its upcoming Mundwa cement plant in Rajasthan by September 2021. The plant will have a total capacity of 5Mt/yr, consisting of 3Mt/yr of integrated and 2.0Mt/yr of grinding capacity. The Hindu newspaper has reported that the company aims to achieve 50Mt/yr total installed capacity in the medium term. It said that it is evaluating possible plant upgrades at Bhatapara in Chhattisgarh and Maratha in Maharashtra.
Nigeria: BUA Cement has announced that it will commission the second production line at its Kalambiana cement plant in Sokoto state in July 2021. The Daily Independent newspaper has reported that the upgrade will bring the plant’s cement production capacity to 3Mt/yr. The group intends for the plant to serve the growing domestic cement demand and to stabilise prices.
Ethiopia: Prime Minister Abiy Ahmed says that a new 7000t/day cement plant is almost ready for commissioning. New Business Ethiopia News has reported that the government hopes that the unnamed unit will be operational by June 2021. The 2.5Mt/yr Abay Cement plant at Dejen in Amhara region was previously scheduled for opening in 2021. The news comes at a time of rapid cement price rises in the country. A large black market has also arisen to serve overextended demand.
Pakistan: Lucky Cement plans to further upgrade its integrated Pezu plant following strong results in the first half of its financial year. It intends to increase the production capacity at the unit by 3.15Mt/yr. The cost of the project will be announced following the conclusion of negotiations with suppliers. Work is expected to start in 2021 and be completed in 2023.
The cement producer recorded sales of US$188m in the first half of its 2021 financial year (1 July 2020 – 30 June 2021), up by 42% year-on-year from US$132m in the first half of its 2020 financial year. Cement and clinker sales volumes grew by 36% to 5Mt from 3.7Mt. Its profit after tax more than doubled to US$28.3m from US$12.1m. It attributed this to higher production capacity at its Pezu plant as well as higher demand in the market generally.
Lucky Cement also reported that its new 1.2Mt/yr integrated plant at Samawah in Iraq started its kiln in the first week of January 2021 and trial production started in mid-January 2021. Commercial production is scheduled to start in February 2021.
Ivory Coast: LafargeHolcim Côte d'Ivoire commissioned a new clinker discharge equipment at its Abidjan cement plant in June 2020. Aumund France supplied the equipment. It consists of a 75,000t-capacity silo, two Aumund KZB pan conveyors with ten gravity discharge gates, four Aumund GF belt conveyors and a dedusting system comprising five filters, as well as the complete electrics and automation package for the new discharge system. The supplier says that it also supervised installation and commissioning of the equipment.
Gabon: A new 0.35Mt/yr production line has started production at Ciments d'Afrique’s (CIMAF) Owendo grinding plant. Spain-based Cemengal supplied a 50t/hr Plug&Grind X-treme grinding plant for the project. Successful commissioning and start-up of the unit was managed remotely from Madrid in Spain due to the coronavirus pandemic. The upgrade cost around US$16m.
The addition brings the plant’s total production capacity to 0.85Mt/yr, according to Direct Infos Gabon. The cement producer is also planning to spend US$120m towards building an integrated plant in the country. Nationally, the country reportedly now has a production capacity of around 1.2Mt/yr.