Displaying items by tag: software

Switzerland: Holcim has commissioned the world's first cement plant digital twin at one of its cement plants in Switzerland. The software models the plant and is integrated with sensors, analytics and machine learning technology. UK-based HyBird also participated in the development of the technology. Holcim expects it to help to optimise its operations. Under its Plants of Tomorrow automation strategy, it will now aim to roll out the system across all of its cement plants, beginning with those in Europe.

Holcim's global head of Plants of Tomorrow, Rozemarijn Wesby, said "Our digital twin in Switzerland is a breakthrough for the entire industry. By leveraging digital technologies like this, we are generating massive amounts of data, allowing smarter decision-making to take our operational efficiency to the next level."

UK: Carbon Re and A³&Co have signed a strategic partnership agreement to sell cement producers products to optimise production processes to reduce operational costs and carbon emissions. Carbon Re says that its Delta Zero industrial decarbonisation software product can cut fuel use by up to 10% and CO₂ emissions by up to 20% and has been piloted in cement plants in three continents. The product uses a machine learning approach to model a cement plant’s production environment and optimise processes for low CO₂ output and fuel use with no capital expenditure. A³&Co is a strategic and technical consulting company that is focused on the cement sector.

Sherif Elsayed-Ali, the chief executive officer and co-founder of Carbon Re, said "Our technology is already having a huge impact on some of the world's most energy-intensive industries. This strategic partnership with A³&Co will enable even more cement producers to benefit from the operational savings offered by AI as they tackle the challenge of cutting carbon emissions and rising fuel prices."

Philippines: Holcim Philippines carried out 70 upgrades aimed at increasing automation in its operations during 2022. The projects aim to optimise cement production, generate cost savings and ensure best safety practices. The Manila Times has reported that new Industry 4.0 initiatives include equipment monitoring systems offering 90-day performance projections, software capable of predicting cement's strength development and drones to replace visual inspections in remote spaces.

Holcim Philippines said that it is currently exploring the use of new predictive technologies in its operations.

Mexico: Cemex has extended its US$93.1m receivable securitisation programme with US-based Finacity. Contify Banking News has reported that Finacity will administrate the programme on Cemex’s behalf until mid-2025.

Morocco: NovaCim has ordered the SLV Cement logistics software product from Portugal-based Cachapuz for its forthcoming 1.2Mt/yr integrated cement plant in Ouled Ghanem in El-Jadida Province. The product is intended to improve and optimise dispatch processes. Denmark-based FLSmidth announced in 2019 that it was going to build the plant for TEKCIM in conjunction with the Société Générale des Travaux du Maroc (SGTM). The plant is expected to start production in 2023.

Mexico: Cemex has recorded a total of 50,000 users of its Cemex Go online sales platform since its launch in 2017. Exchanges via the platform account for 93% of the group's global cement customers and 85% of concrete customers. Cemex Go's net promoter score (NPS) customer satisfaction rating rose by 50% between November 2018 and November 2022.

Chief executive officer González Olivieri said "Cemex Go is an important enabler in our transition to a lower carbon industry by improving supply chain logistics, moving to a paperless industry and increasing efficiency throughout the construction sector."

Brazil: Germany-based INFORM has established a joint venture with its partner Portia LAC in São Paulo. The new company called INFORM PORTIA will take over sales, consulting and support for INFORM software products in Brazil.

Andreas Meyer, the chief executive officer of INFORM, said “With this joint venture, we are expanding our presence in South America to meet the growing demand for software solutions to optimise business processes.” He added, “This joint venture is an important building block in our global network. We strive to maintain a relationship with our customers based on partnership and trust. However, this is much more successful if you also have a local presence.” In addition to its headquarters in Aachen in Germany and new joint venture in Brazil, INFORM is represented by five other INFORM related companies in the US, Chile, Australia, Singapore, and Portugal respectively.

US: Titan America has successfully implemented machine learning monitoring and adjustment software systems at its cement plants at Pennsuco in Florida and Roanoke in Virginia. The producer says that the increased automation will enhance the plants' efficiency, reliability and product quality.

President and chief executive officer Bill Zarkalis said "I'm incredibly proud to mark the end-to-end digital transformation of our cement plants. A systematic process of test and learn that started several years ago has reached an important milestone.”

Greece: Titan Cement has launched CemAI, a subsidiary company that will supply predictive maintenance products based on artificial intelligence for the cement industry. It will use a mixture of a proprietary licensed software and a continuous monitoring and incident resolution service for entire cement manufacturing lines across the world.

Titan Cement has already used the service that CemAI supplies at several of its own plants around the world. It is intended to help cement companies maximise the operational efficiency and reliability of their plants while making their processes more efficient and cost effective. It uses machine learning technology that processes the operating data of entire cement plants in real time. This generates alerts that are analysed by a team of experts in cement operations, working in close collaboration with plant’s operational teams, to resolve issues before they affect operations. CemAI works through remote monitoring centres that collect and analyse the data stream from plant sensors continuously

Belgium/France: Ciments Calcia plans to transition 60% of its truck transport of cement in Belgium and France to rail. The company says that the shift will eliminate 5% of its CO₂ emissions. 400 rail cars currently distribute cement from Ciments Calcia’s 10 production sites. The producer said that the planned increase became possible due to logistics solutions developer Everysens’ transport digitisation software.