Displaying items by tag: Çimsa Çimento

US: Çimsa has started production at its new grey cement grinding facility in Houston through its subsidiary Cimsa Americas Cement Manufacturing and Sales Corporation, according to Yatirimlar news. The plant has an annual capacity of 600,000t/yr and commanded an investment of US$82m, reportedly making Çimsa the first and only Turkish cement producer with grey cement production operations in the US.

The company, which already operates a 300,000t/yr white cement grinding plant in the country, said the new facility strengthens its position in the US market by adding grey cement production capacity.

CEO Umut Zenar said “Our goal in doing so was to transform Çimsa into a global building materials company with both geographical production diversity and a differentiated product range. During this process, we strengthened our existing operations while continuing our path with international acquisitions and new investments. With the acquisition of the Bunol factory in Valencia, Spain, which we completed in 2021, we became the world's second largest producer in the white cement market. Then, with the Mannok investment we completed in 2024, we strengthened our presence, especially in Ireland and the UK, and accelerated our transformation with the new products we added to our portfolio. Today, we are happy to launch our new investment in the USA. We have been present in the US market for a long time through exports. This new investment, which we have implemented within our US-based company, is a turning point for us. We are no longer a brand that only exports to the USA, but also a player with on-site production power. In this way, we gain logistical advantages and offer much more to our customers. We will be able to provide fast and efficient service. We also aim to increase our sales volume and strengthen our market position with our local manufacturing capabilities in the US. It will also contribute to increasing the share of our foreign currency-based revenues.”

Spain: Çimsa Cementos España, a subsidiary of the Turkish group Sabancı, plans to invest €12.55m in its Buñol white cement plant close to Valencia during 2025. This will be followed by €7.1m in 2026 and €5.4m in 2027. The investments will be primarily for the development of alternative fuels, energy efficiency and new business lines. These significant investments follow €10.8m spent during 2024, when the manufacturer launched a photovoltaic installation near its plant to supply 18% of its energy needs.

Türkiye: Çimsa will invest US$31.8m in an expansion to its calcium aluminate cement production facilities at its Mersin Cement subsidiary. The upgrade will reportedly be completed by the end of the first half of 2026.

Türkiye: Çimsa Çimento has appointed Ozan Keskin as its Vice President of Operations. He will succeed Memet Metin Çalışkan in the role from the start of November 2024.

Keskin has worked in the cement industry for over 20 years. He started as a maintenance engineer at OYAK Adana Çimento in 2003. He later worked for Aslan Çimento, eventually becoming Technical Services Manager in 2015 and Investments & Project Manager in 2017. He then jointed Çimsa Çimento in 2018 as Project Manager. He subsequently became a Plant Manager and Investments and Maintenance Director. He is a graduate in mechanical engineering from the Middle East Technical University in Ankara.

One surprise at the end of August 2024 was that Türkiye-based Çimsa has agreed to buy a majority stake in Ireland-based Mannok. The subsidiary of Sabancı Holding signed a deal to acquire just under a 95% stake in Mannok Holdings based on an enterprise value of Euro330m for 100% of the shares. The final purchase price will be determined later in the process, as will a potential completion date subject to the usual regulatory approvals.

Çimsa has described the deal as its “third major global initiative in the past three years” following expansions in the US and Spain. Çimsa started production at its 0.3Mt/yr white cement grinding plant in Houston, Texas in 2019. It is currently planning to set-up a 0.6Mt/yr grey cement grinding plant, also in Houston, with operation expected to start by the end of 2024. Its Spain-based business received a boost in mid-2021 when it purchased the Buñol white cement plant in Valencia from Cemex. Outside of Türkiye the company also operates a few terminals in Germany and Italy. Of interest to this article it established a subsidiary for sales in the UK in mid-2023.

Mannok was previously known as Quinn Group before it was rebranded in 2020. In addition to cement the company sells a range of construction products including PIR (polyisocyanurate) insulation, aircrete thermal blocks, roof tiles and precast concrete. The company is headquartered at Derrylin in Fermanagh, Northern Ireland in the UK but it operates in both Ireland and the UK. It runs a 1.4Mt/yr integrated plant at Ballyconnell, County Cavan in Ireland, just across the border from Derrylin. With the 17th Global CemFuels Conference scheduled to take place next week in Dublin, it is worth noting that this cement plant had a recent upgrade of interest to the alternative fuels sector. In 2023 the company said that it had installed the world’s first FLSmidth Fuelflex Pyrolyzer at a cement plant following an earlier pilot of the system back in 2018. It is used to replace coal with solid recovered fuels (SRF) in the pre-calcination stage of cement production. Later in 2023 Mannok said that the equipment was reducing its CO₂ emissions by 58,000t/yr.

As reported in the October 2023 issue of Global Cement Magazine, cement from the Ballyconnell plant is sold in both Ireland and the UK. In 2022, 35% of its sales were in Ireland, 30% in Northern Ireland and the remaining 35% in the rest of the UK. The company uses a storage unit at Warrenport in Northern Ireland to despatch cement to a 8400t cement storage and distribution at Rochester in Southern England.

Çimsa said that the acquisition is intended to help it to increase the share of its revenue in foreign currencies to over 70%. It is not a revelation that Çimsa might want to do this given the parlous state of the economy in Türkiye since 2018. Interest rates are high and the Turkish Lira has lost value. Çimsa raised the issues this has caused in its 2023 annual report. These include higher costs for imported goods and services such as energy, equipment and engineering services. In 2023 the company reported that 57% of its sales consisted of foreign currency-based revenue. The same year exports represented just under 40% of the company’s total revenue. Overall, Çimsa’s revenue fell slightly year-on-year in 2023, in part due to the divestment of a cement plant and other assets, but earnings rose significantly.

Buying Mannok gives Çimsa another route into the European Union (EU), via Ireland, and the UK. Crucially, this gives its first integrated grey cement production site outside of Türkiye. Both of these things are especially useful for an export-focused company facing increasing hurdles to sales in the guise of the EU Emissions Trading Scheme. It also helps the business to further hedge against negative currency exchange effects back home in Türkiye. So ‘Sláinte’ to Çimsa and Mannok, and good luck.

The 17th Global CemFuels Conference & Exhibition takes place in Dublin, Ireland on 18 - 19 September 2024

Ireland: Sabancı Holding subsidiary Çimsa Çimento has signed a share purchase agreement to acquire a 95% stake in Mannok. Reuters has reported the total enterprise value of Mannok as €330m. In determining the eventual purchase price, Çimsa Çimento says that it will make adjustments for any debt or related items. The deal marks the group’s entry into Ireland and the UK, where Mannok also distributes cement.

Mannok chair Adrian Barden said "Çimsa and the broader Sabancı group are a superb fit for Mannok as new long-term strategic owners, with excellent sustainability credentials and know-how. The group is steeped in cement manufacture and building products and, as a diverse conglomerate, it also has interests in retail and food, important sectors for our packaging business. We are very pleased that Sabancı has endorsed the Mannok brand and has agreed to back local management's plans to accelerate our sustainability and growth ambitions.”

Çimsa Çimento CEO Umut Zenar said "We believe this agreement marks the beginning of a new era for Mannok. At Çimsa, our model is to back great local businesses and management, and we look forward to creating new employment opportunities in the region as we support Mannok's continuing growth and sustainability ambitions. Given its border location, Mannok has unique access to UK and EU markets, and we see it as a key stepping stone in expanding our footprint in Western Europe. For Mannok staff, joining the Sabancı ecosystem will also present a world of opportunity for career development and progression and exposure to innovation in product development, sustainability and digitisation."

Türkiye: Çimsa has secured a US$26.7m loan from the European Bank for Reconstruction and Development (EBRD). The bank says that the loans will finance decarbonisation projects, including the establishment of waste heat recovery (WHR) and solar power units.

Çimsa CEO Umut Zenar said, "We are determined to advance our sustainability goals and take important steps in our energy efficiency and decarbonisation efforts. This collaboration with the EBRD represents a significant milestone in our journey towards a greener future. We are proud to be the first cement company in Türkiye to receive this type of financing from the EBRD, reflecting our commitment to leading the industry in sustainability initiatives.”

The EBRD expects Türkiye to require US$10bn worth of investments up to 2030 to be on track for its target of net zero CO₂ emissions by 2053.

Cemex announced last week that it will stop producing clinker at its Lloseta plant in Mallorca. Grinding activity at the site will continue, along with the shipment of bagged and bulk cement products. The company has framed the closure as part of its decarbonisation plans. The dismantling of the two preheater towers at the plant is scheduled to take place by the end of 2030. Cemex said that it will take this long to allow the cement plant to continue operating, as well as a neighbouring hydrogen unit and other nearby industrial units. The status of the Lloseta plant has been in question before. It was closed in early 2019 due to reduced cement demand and mounting European CO₂ emissions regulations. However, it reopened in 2021.

Readers may recall that Cemex España participated in the Power to Green Hydrogen Mallorca project. Land by the Lloseta cement plant was used to hold solar panels and a solar-powered hydrogen unit. Other partners in the project included energy suppliers Enagás and Redexis and renewable power and infrastructure company Acciona, among others. When the unit was commissioned in early 2022, it said it was the first solar power-to-green hydrogen plant in Spain. The link between Cemex and hydrogen is noteworthy given the cement company’s adoption of hydrogen injection as part of its alternative fuels strategy. Interestingly, Acciona planned to use a blockchain method to certify that hydrogen produced at the site was made using renewable energy sources. Heidelberg Materials also plans to use the same process to verify its evoZero brand of net-zero cement products in 2025. Another recent sustainability sector news story in Spain is the commissioning by Çimsa of a 7.2MW solar plant supporting its Buñol white cement plant in Valencia. The new installation is expected to supply about 18% of the plant’s energy needs.

On the corporate side of things, FCC revealed in mid-May 2024 that it was preparing to spin-off its cement and real estate subsidiaries into a new company called Inmocemento. The cement part of this is Spain-based Cementos Portland Valderrivas. The move is intended to bolster the values of the different parts of the business. The proposal will be put to FCC’s shareholders in late June 2024, with any resulting action taking place by the end of the year. The decision to separate FCC’s cement assets is reminiscent of the financial engineering Holcim has proposed with its US business. However, in this case the driver does not appear to be the disparity between the European and US stock markets.

Graph 1: Domestic consumption and exports of cement in Spain, 2013 - 2023. Source: Oficemen.

Market data was also out this week from Oficemen, the Spanish cement association. Domestic cement consumption grew year-on-year in April 2024 but the year so far is looking weaker with consumption from January to April 2024 down by 4.5% year-on-year to 4.65Mt. This is below Oficemen’s forecast for 2024 where it expected a stagnant situation. However, there are eight more months to go. In 2023 cement consumption fell by 3% to 14.5Mt and exports declined by 7.5% to 5.2Mt. The association blamed continued underinvestment in both the public and private sectors due to economic instability since the Covid-19 pandemic. Graph 1 above shows the wider situation in the Spanish cement market over the last decade. The share of exports has declined and local consumption rebounded after 2020 but has declined since then.

These news stories provide a snapshot of what’s been happening in Spain recently in the cement sector. Oficemen’s prediction for 2024 is gloomy but local consumption has risen over the past 10 years. Exports have fallen but the cement association has started to spin the country’s decarbonsiation drive as a potential positive for the industry’s competitiveness generally. It’s hard to discern right now but there might be an advantage for an export-focused country that conforms to European standards in the future if it can hold onto its capacity. Admittedly, that’s a big if. This thinking along sustainability lines could be seen earlier in May 2024 when Cementos Molins Group rebranded itself as Molins. It described the rebranding as a bid to represent the wider range of construction products it manufactures and sells beyond cement. Oficemen has also pointed out that the local market has room for development given the relatively low cement consumption per capita in Spain compared to its peers. So, whatever happens next, there is likely to be room for improvement in the cement market.

Spain: Çimsa has invested €4.2m in launching a solar photovoltaic power plant to power its white cement plant in Buñol, Valencia. The solar plant has a capacity of 7.2MW and will supply about 18% of the energy needs for the cement plant.

The facility features 11,000 solar panels spread over 100,000m². This new solar power plant is expected to produce approximately 12GWh/yr of electricity, reducing CO₂ emissions by about 3000t/yr.

Türkiye: Çimsa has appointed Arda Aba as a Purchasing Group Manager. He has worked for the cement company in purchasing and investment roles since 2015. Before this he held a number of similar roles in the automotive industry with positions at Pimsa Adler and Ford Otosan. He holds a master’s degree and a bachelor’s degree in mechanical engineering from the Istanbul Technical University and Yıldız Teknik Üniversitesi respectively.