Displaying items by tag: Denmark

Vietnam: The Vietnam National Cement Corporation (Vicem) and Denmark-based supplier FLSmidth have announced a cooperation agreement with the aim of radically reducing the greenhouse gas emissions from cement production and improving air quality. The cooperation will consist of Vicem implementing solutions pioneered by FLSmidth. FLSmidth said that a key focus of the cooperation will be Vicat’s use of ‘municipal and other waste streams as alternative fuel sources,’ with the aim of achieving 100% substitution using FLSmidth solutions, in accordance with FLSmidth’s ambition ‘to enable cement companies to operate with zero emissions by 2030.’

Denmark: FLSmidth has announced details of the business improvement initiative it gave forewarning of in late 2019. The cement technology supplier is sacking 500 staff. Its most recent Annual Report stated that it had 11,368 staff at the end of 2018, meaning that around 4.4% of employees will lose their jobs. 80 of these redundancies will effect employees at its Copenhagen headquarters, with the remainder impacting personnel at operations across the globe. “Despite a healthy pipeline, this is an unfortunate yet necessary action given the weakening market for large capital investments in 2019 and our ongoing efforts to improve internal efficiency,” said FLSmidth CEO Thomas Schulz.

Denmark: FLSmidth’s chief financial officer (CFO) Lars Vestergaard has agreed with the board of directors to resign from the company, effective immediately. FLSmidth has stated as the reason for the change a need for ‘a different set of competences to strengthen our organisation and execute long-term financial targets.’ It thanked Vestergaard for his commitment and dedication in helping FLSmidth achieve milestones in ‘creating a stronger and more focused organisation. FLSmidth Head of Group Reporting and Compliance Naja Barrisøe supersedes Vestergaard as interim CFO until the newly appointed CFO joins the company on or before 1 July 2020.

Denmark: FLSmidth has recorded a third-quarter profit of Euro25.4m in the three months to 30 September 2019, up by 17% year-on-year from Euro21.7m in the corresponding period of 2018. Its revenue over the period rose by 9.3% to Euro634m from Euro580m. FLSmidth CEO Thomas Schulz noted the delivery of supply operations to the cement industry on expected profitability.

Denmark: FLSmidth’s order intake for its cement business grew by 29% to Euro604m in the first half of 2019 from Euro469m in the same period in 2018. It said this was mainly due to ‘strong’ order intake in the first quarter of 2019, which included two large cement orders, together worth around Euro120m. The second quarter also included a larger order worth Euro45m. The division’s revenue rose by 7% to Euro548m and its earnings before interest, taxation, depreciation and amortisation (EBITDA) remained stable at Euro28.4m.

Denmark: FLSmidth has completed its acquisition of IMP Automation Group following the approval by the competition authorities. The purchase was first announced in February 2019 when FLSmidth said it was adding the company as part to its portfolio of automated laboratory solutions for the mining industry. It said that the integration of IMP would enable FLSmidth to support the expanding market for automated laboratories, which has experienced recent growth due to a combination of high exploration activity and increased focus on productivity, automation and digitalisation.

"We also see great potential from the joining of our new colleagues to further enhance the development of our digital solutions for mining. For instance, data collected from online analysers and the laboratory can be used to optimise the entire flow sheet for mining operations. Using this data to augment our process optimisation initiatives is an exciting prospect," said Tina Knudsen, FLSmidth’s general manager for Sampling, Preparation and Analysis – Mining.

FLSmidth gains 130 IMP employees, including IMP's managing director, Boyne Hohenstein. The IMP business will be consolidated into FLSmidth from 1 June 2019 and the cost of the purchase will be paid out in the second quarter of 2019.

Denmark: FLSmidth has launched ECS/UptimeGo, a downtime analysis product designed to increase plant uptime by identifying the causes of plant and equipment failures. Real-time dashboards and key performance indicators (KPIs) enable the measurement of the real impact of machine failures interrupting the production. In addition, ECS/UptimeGo provides Pareto charts and the ability to monitor maintenance and reliability KPIs to give operators a picture of a downtime event and its causes.

ECS/UptimeGo can be integrated with existing process control systems and can be paired with FLSmidth ECS/ControlCenter for an automated process to gather all production stoppages. It also features a graphic interface that allows operators to document and analyse stoppages.

Denmark: Aalborg Portland Cement increased its turnover by 5% to Euro1.19bn in 2018, from Euro1.14bn in 2017. It attributed the growth largely to acquisitions it made in recent years. It saw its sales drop slightly in Denmark but exports to nearby markets and to the US increased.

Aalborg Portland's profit after tax increased to Euro140m in 2018 from Euro119m in 2017. Its profit margin increased to 12.8% from 12.6%.

The European Union’s (EU) verified CO₂ emissions figures were released earlier this week on 1 April 2019. The good news is that no cement plant is within the top 100 largest emitters. All the top spots are held by power plants, iron and steel producers and the odd airline. Indeed, out of all of the verified emissions, cement clinker or lime production only represents 7% of the total emissions. Of course this is too much if the region wants to meet its climate change commitments but it is worth remembering that other industries have a long way to go as well and they don’t necessarily face the intrinsic process challenges that clinker production has. If the general public or governments are serious about cutting CO₂ emissions then they might consider, for example, taking fewer flights with airlines before picking on the cement industry.

The EU emitted 117Mt of CO₂ from its clinker and lime producers in 2018, a 2.7% year-on-year decrease compared to 120Mt in 2017. This compares to 158Mt in 2008, giving a 26% drop in emissions over the decade to 2018. However, there are two warnings attached to this data. First, there are plants on this list that have closed between 2008 and 2018. Second, there are plants that provided no data in 2018, for example, all the plants in Bulgaria. Climate change think tank Sandbag helpfully pointed out in its analysis of the EU emissions data that industrial emissions have barely decreased since 2012. The implication here being that the drop from 2008 to 2012 was mainly due to the economic recession. Sandbag also made the assertion that 96% of the cement industry’s emissions were covered by free allocations in the EU Emissions Trading Scheme (ETS) thereby de-incentivising sector willingness to decarbonise.

By country the emissions in 2018 from cement and lime roughly correspond with production capacity, although this comes with the caveat that emissions link to actual production not potential capacity. So, Germany leads followed by Spain, Italy, Poland and France. Of these Poland is a slight outlier, as will be seen below.

Table 1: Top 10 CO₂ emitting plants in the European Union in 2018. Source: European Commission.

Poland leads the count in the top 10 EU CO₂ emitting cement plants in 2018 with five plants. Greece follows with two plants. This list is deceptive as all of these plants are large ones with production capacities of 2Mt/yr and above. As it contains many of the largest plants in the EU no wonder the emissions are the highest. It is also worth considering that there are far larger plants outside of the EU.

In summary, as most readers will already know, the cement industry is a significant minority CO₂ emitter in the EU. Countries with larger cement sectors emit more CO₂ as do larger plants. So far, so obvious. Emissions are down since 2008 but this mostly seems to have stalled since 2012, bar a blip in 2017. The change though has been the rising carbon price in the EU ETS in 2018. Coincidentally the carbon price has been fairly low and stable since 2012. If the mechanism is working properly then changes should start to appear in 2019. Already in 2018 a few European cement producers announced plant closures and blamed the carbon price. Watch this space.

The Global Future Cement Conference & Exhibition on low and zero CO2 cement production will take place in Brussels, Belgium on 22 - 23 May 2019

Vietnam: Xuan Thanh Cement has ordered a new production line for a plant in Ha Nam province from Denmark’s FLSmidth for around Euro74m. FLSmidth will design and engineer the new clinker production line and deliver equipment for the entire production from crushing to clinker silo. The order is due to be fully delivered by the end of 2020, and, once operational the production line will have a capacity of 12,500t/day. In 2015, Xuan Thanh Cement placed a similar order for a production line that has been operating since 2017.