Displaying items by tag: Denmark

Denmark: FLSmidth has launched ECS/UptimeGo, a downtime analysis product designed to increase plant uptime by identifying the causes of plant and equipment failures. Real-time dashboards and key performance indicators (KPIs) enable the measurement of the real impact of machine failures interrupting the production. In addition, ECS/UptimeGo provides Pareto charts and the ability to monitor maintenance and reliability KPIs to give operators a picture of a downtime event and its causes.

ECS/UptimeGo can be integrated with existing process control systems and can be paired with FLSmidth ECS/ControlCenter for an automated process to gather all production stoppages. It also features a graphic interface that allows operators to document and analyse stoppages.

Denmark: Aalborg Portland Cement increased its turnover by 5% to Euro1.19bn in 2018, from Euro1.14bn in 2017. It attributed the growth largely to acquisitions it made in recent years. It saw its sales drop slightly in Denmark but exports to nearby markets and to the US increased.

Aalborg Portland's profit after tax increased to Euro140m in 2018 from Euro119m in 2017. Its profit margin increased to 12.8% from 12.6%.

The European Union’s (EU) verified CO₂ emissions figures were released earlier this week on 1 April 2019. The good news is that no cement plant is within the top 100 largest emitters. All the top spots are held by power plants, iron and steel producers and the odd airline. Indeed, out of all of the verified emissions, cement clinker or lime production only represents 7% of the total emissions. Of course this is too much if the region wants to meet its climate change commitments but it is worth remembering that other industries have a long way to go as well and they don’t necessarily face the intrinsic process challenges that clinker production has. If the general public or governments are serious about cutting CO₂ emissions then they might consider, for example, taking fewer flights with airlines before picking on the cement industry.

The EU emitted 117Mt of CO₂ from its clinker and lime producers in 2018, a 2.7% year-on-year decrease compared to 120Mt in 2017. This compares to 158Mt in 2008, giving a 26% drop in emissions over the decade to 2018. However, there are two warnings attached to this data. First, there are plants on this list that have closed between 2008 and 2018. Second, there are plants that provided no data in 2018, for example, all the plants in Bulgaria. Climate change think tank Sandbag helpfully pointed out in its analysis of the EU emissions data that industrial emissions have barely decreased since 2012. The implication here being that the drop from 2008 to 2012 was mainly due to the economic recession. Sandbag also made the assertion that 96% of the cement industry’s emissions were covered by free allocations in the EU Emissions Trading Scheme (ETS) thereby de-incentivising sector willingness to decarbonise.

By country the emissions in 2018 from cement and lime roughly correspond with production capacity, although this comes with the caveat that emissions link to actual production not potential capacity. So, Germany leads followed by Spain, Italy, Poland and France. Of these Poland is a slight outlier, as will be seen below.

Table 1: Top 10 CO₂ emitting plants in the European Union in 2018. Source: European Commission.

Poland leads the count in the top 10 EU CO₂ emitting cement plants in 2018 with five plants. Greece follows with two plants. This list is deceptive as all of these plants are large ones with production capacities of 2Mt/yr and above. As it contains many of the largest plants in the EU no wonder the emissions are the highest. It is also worth considering that there are far larger plants outside of the EU.

In summary, as most readers will already know, the cement industry is a significant minority CO₂ emitter in the EU. Countries with larger cement sectors emit more CO₂ as do larger plants. So far, so obvious. Emissions are down since 2008 but this mostly seems to have stalled since 2012, bar a blip in 2017. The change though has been the rising carbon price in the EU ETS in 2018. Coincidentally the carbon price has been fairly low and stable since 2012. If the mechanism is working properly then changes should start to appear in 2019. Already in 2018 a few European cement producers announced plant closures and blamed the carbon price. Watch this space.

The Global Future Cement Conference & Exhibition on low and zero CO2 cement production will take place in Brussels, Belgium on 22 - 23 May 2019

Vietnam: Xuan Thanh Cement has ordered a new production line for a plant in Ha Nam province from Denmark’s FLSmidth for around Euro74m. FLSmidth will design and engineer the new clinker production line and deliver equipment for the entire production from crushing to clinker silo. The order is due to be fully delivered by the end of 2020, and, once operational the production line will have a capacity of 12,500t/day. In 2015, Xuan Thanh Cement placed a similar order for a production line that has been operating since 2017.

Pakistan: Flying Cement has ordered a 71-6 OK model cement mill from Denmark’s FLSmidth for its new 7700t/day production line at its Mangwal plant. The mill will be designed to grind Ordinary Portland Cement (OPC) at a capacity of 415t/hr. Commissioning is expected in 2020, and the mill will be supplied together with an FLSmidth ILC Preheater System, 2-Base Kiln, Cross-Bar Cooler, ROKSH 119 Separator, MAAG WPV-5000 Gear, Heat Exchanger and three filters. No price for the order has been disclosed.

Paraguay: Businessman José Ortíz says that Denmark’s FLSmidth will supply equipment for a new 1Mt/yr cement plant being built in Concepción. He made the comments in a radio interview, according to La Nacion newspaper. The unit is expected to be commissioned in mid-2021 and it has an investment of US$180m. The project is being financed by the Cartes Group, the Jiménez Gaona Group and José Ortiz. Jorge Mendez, the former president of state-owned cement producer Industria Nacional del Cemento (INC), will be president of the new plant.

Denmark: FLSmidth says it sold 31 new vertical roller mills (VRM) in 2018 for all grinding applications. The combined cement grinding capacity of its OK Mills VRM product line grew by over 38% year-on-year to 3145t/hr in 2018 from 2270t/hr in 2017. The average grinding capacity per sale of OK Mills for the cement industry grew by almost 10% to 225t/hr from 206t/hr.

The Danish equipment manufacturer installed its first OK Mill in 1982. To the end of 2018 it has sold 184 mills. It has supplied VRMs to 67 countries around the world since the OK Mill launched. Since the start of 2017 OK Mills have been sold in Indonesia, the Philippines, Algeria, Turkey, the UK, Pakistan, Nigeria, Kenya, Peru, Cuba, India, Nepal, Algeria and Egypt. Shah Cement in Bangladesh inaugurated in 2018 an 81-6 OK Mill, the world’s largest vertical roller mill for cement grinding. It featuring six rollers and an 8.1m diameter grinding table.

Denmark: FLSmidth has appointed Annette Terndrup, Head of Group Legal and Strategy, and Cori Petersen, Head of Group Human Resources (HR), to Group Executive Management.

Terndrup joined FLSmidth in 2004 as corporate counsel. In 2013, she was appointed Group General Counsel, and in 2016 her role was expanded to include Group Strategy and mergers and acquisitions.

Petersen joined FLSmidth in 2016 as the leader of HR for the US. Shortly thereafter her role expanded to leader of HR for North America. In April 2018, she was appointed the role of Head of Group HR.

FLSmidth's Group Executive Management consists of: Thomas Schulz, Group chief executive officer (CEO); Lars Vestergaard, Group chief financial officer (CFO); Jan Kjaersgaard, Cement President; Manfred Schaffer, Mining President; Mikael Lindholm, Chief Digital Officer; Annette Terndrup, Head of Group Legal and Strategy; and Cori Petersen, Head of Group HR.

Denmark: FLSmidth has acquired IMP Automation Group, a manufacturer of automated laboratory equipment for the mining industry with a presence in Australia and South Africa. The purchase covers over 130 IMP employees, including the managing director, Boyne Hohenstein. Links between the digital initiatives at both companies are intended to give end users better data on their mineral ores and assist in optimising the processing. The deal also includes a 50% share in a joint venture that IMP owns, providing observation and measurement products for automated labs.

"In FLSmidth we have found a partner with the right global sales network to take us to the next level. For years, we have combined profound laboratory process knowledge with automation skills and developed novel and innovative solutions. I am very excited that we now can reach a global audience with our offerings and solutions", said Hohenstein.

Pakistan: Power Cement has provided an update on construction work towards building a third line at its Nooriabad plant. 97% of the equipment ordered from Denmark’s FLSmdith has been received. 22% of errection work has been completed. The design phase of a new 40MW grid station and its fixing has been completed and civil work has commenced. Overall civil work is reported 91% complete.

The cement producer ordered the new 7700t/day line from FLSmidth in 2017. China’s TEPC has been handling the construction and errection contract. China’s CECC Tianjin (Pakistan) Electric Power Construction has been in charge of civil construction.