Displaying items by tag: Expansion

India: Dalmia Bharat has expanded the capacity of its plant in Kadapa, Andhra Pradesh, by an additional 1Mt/yr. The Kadapa unit's expansion, which cost US$25m, raises the company's total installed capacity to 46.6Mt/yr. The company plans to increase its total installed capacity to 110-130Mt/yr by 2031.

India: Beumer will establish a production site in Reliance MET City, Jhajjar, with an investment of more than US$24m. The site covers over four hectares and represents a strategic expansion for Beumer's subsidiary, Beumer India. Construction is set to begin in mid 2024 with the plant's inauguration scheduled for September 2025.

India: Ultratech Cement has commissioned an additional 3.35Mt/yr of clinker and 1.8Mt/yr of grinding capacity at a unit in Tadipatri, according to Reuters. This expansion is part of a broader 22.6Mt/yr capacity expansion announced in June 2022, which will bring the company's total cement capacity to 154.86Mt/yr.

Switzerland: Neustark has raised US$69m in a growth equity round to scale up its carbon dioxide removal technology. The funding, led by Decarbonisation Partners—a collaboration between BlackRock and Temasek—will support Neustark's aim to permanently remove 1Mt of CO₂ by 2030. Climate tech growth investor Blume Equity also joined the round, alongside existing backers Holcim, Siemens Financial Services, Verve Ventures and ACE Ventures.

Neustark has developed a technology that captures biogenic CO₂ at its source and utilises it in building materials through an accelerated mineralisation process. This method is currently applied at 19 carbon capture and storage plants in Switzerland, Austria, Liechtenstein and Germany, with 40 more under construction across Europe.

Johannes Tiefenthaler, co-CEO and founder at Neustark, said “We turn the world’s largest waste stream, demolition concrete, into a carbon sink. In the past year, we have already deployed our unique solution at 19 sites. This growth investment will take us into the next exciting phase of our mission, helping us to further scale our impact across Europe, enter new markets in North America and Asia Pacific, and develop new solutions to store even more CO₂ in mineral waste streams.”

France: Cem’in’log has surpassed 1Mt of clinker processed at the Sète site since its inception over four years ago, encouraging parent company Cem’in’EU to continue investments there. Since 2019, the Port of Sète has served as a key entry point for Cem’in’EU’s clinker imports, mainly from North Africa. The site's storage capacity was expanded to 300,000t/yr in 2023. A new warehouse set to increase capacity to 500,000t/yr will begin construction in summer 2024 with a €5m budget. Cem’in’log will also boost its equipment, expecting to operate six rail services weekly by the end of 2024, supporting future expansion.

General manager Jean-Yves Apard said "We are currently dispatching four to five trains per week from Sète, loaded with 1850t of clinker. By the end of 2024, with a second locomotive provided by Regiorail and handled at the port by Viia, we will increase to six trains per week."

Jamaica: Caribbean Cement's US$40m expansion project is set to complete by the first quarter of 2025, boosting cement production by 30%. Managing director Jorge Martinez confirmed the progress during a factory tour hosted by the Jamaica Manufacturers and Exporters Association (JMEA), according to RJR News.

Uzbekistan: By the end of 2024, Uzbekistan will commission new cement production capacity of 8Mt/yr, according to the Uzsanoatkurilishmateriallari Association. This expansion will raise the country’s total capacity to 40.8Mt/yr.

Currently, there are 38 cement companies in Uzbekistan, contributing to an existing capacity of 35.3Mt/yr. From January to April 2024, the country produced 4.8Mt of cement, marking a 19% increase from the previous year, Uzbekistan Daily reports. The projected cement production for 2024 is 16.7Mt, closely aligning with last year's demand of 16.8Mt.

India: Dalmia Bharat has launched a new mill at its Ariyalur manufacturing unit in Tamil Nadu. The new 1Mt/yr cement unit increases the company's total manufacturing capacity to 45.6Mt/yr. This brownfield expansion is valued at US$24.5m and aligns with the company’s aim to increase its capacity to 110-130Mt/yr by 2031.

Managing director & CEO Puneet Dalmia said "Driven by robust infrastructure development, housing and investments, we anticipate cement demand to rise. This increased capacity will facilitate the growing demand in the southern region."

US: Eagle Materials will modernise and expand its Laramie, Wyoming cement plant, increasing its capacity by 50% to approximately 1.2Mt/yr. The expansion includes a new cement distribution facility in northern Colorado. This project aims to cut manufacturing costs by about 25%, generated by the replacement of traditional fuels with lower cost alternative fuels and natural gas, as well as improved operating efficiency. This upgrade will also reduce CO₂ intensity by nearly 20%, according to the company. The US$430m investment also includes upgrading the existing plant, which became operational in 1927 and currently has a capacity of 800,000t/yr. Construction is set to begin immediately, with completion expected in the second half of 2026.

Kenya: East African Portland Cement (EAPCC) has recommenced operations at its Athi River cement plant after a one-month shutdown for renovations and maintenance. The plant has undergone a US$3m upgrade to expand its capacity in order to meet the increasing regional demand for cement, anticipating an annual production of 1Mt/yr within the next two years. Before the upgrade, the plant’s capacity was 310,000t/yr.

Board chairperson Richard Mbithi said critical components used in cement production processes such as filter bags and refractory bricks were replaced during the upgrade. EAPCC also refurbished its grate cooler system, enabling the company to increase its production targets.

Mbithi said “With the finalisation of the plant refurbishment and the resultant improved production and efficiency, we are confident that the company will accomplish the production and revenue targets.”

The company undertook the first phase of maintenance two years ago and it involved the replacement of the kiln shell which was completed in September 2022. This led to improved clinker and cement production and resulted in a 38% increase in revenues, according to the Star Kenya.