Displaying items by tag: Expansion

Brazil: France-based Saint-Gobain has completed the construction of a new line at its Recife fibre cement products plant in Pernambuco. The expansion doubles the capacity of the plant to 200,000t/yr, at a cost of US$13.9m. The plant produces fibre cement products for sale under Saint-Gobain’s Brasilit brand.

Malaysia: Cahya Mata Sarawak has appointed China-based Sinoma Industry Engineering to provide technical consultancy services for an expansion and upgrade at its Kuching cement plant. Bernama Daily Malaysian News has reported that Sinoma Industry Engineering will help the producer to upgrade the plant’s 1Mt/yr Line 1 and build its planned 1.9Mt/yr Line 2.

France: Lafarge France has ignited the new kiln at its Martres-Tolosane cement plant following a Euro120m upgrade. Local press has reported that the upgrade replaced the plant’s existing kilns and preheater tower with entirely new equipment. The new kiln has tripled the plant’s capacity, to 2.1Mt/yr from 0.7Mt/yr. Meanwhile, the new preheater tower will help to reduce the plant’s electricity consumption by over 20%. As a result of the upgrade, the Martres-Tolosane plant can now support an alternative fuels (AF) substitution rate of 60%, compared to 20% beforehand. Lafarge France aims to carry out further work to reach 85% AF substitution at the plant by 2027. Other planned projects include the installation of a carbon capture system.

Lafarge France chief executive officer François Petry said “We are going to create a research and innovation centre here dedicated to the capture of CO₂, with the ambition of ultimately making the Martres-Tolosane plant net zero carbon.”

US: Holcim US will invest US$100m in an expansion to raise its Ste. Genevieve cement plant’s capacity by 15% to 4.6Mt/yr. The expansion will involve the installation of a fifth vertical roller mill (VRM) for cement grinding and a new mineral component addition system, alongside a rail-loadout expansion. The producer says that the expanded plant will have lower net CO₂ emissions than before. Construction is set to commence in 2024.

Toufic Tabbara, head of Holcim’s North America region, said “With an emphasis on achieving the highest levels of environmental performance and operational efficiency, Ste. Genevieve has been the leader in US cement manufacturing since it was built in 2009. This investment will ensure we maintain that leadership in supporting the sustainable growth of our nation’s infrastructure and residential construction while accelerating net carbon reduction across the built environment.”

India: Udaipur Cement Works commissions second kiln line at its Udaipur cement plant in Rajasthan. Reuters has reported that the new line doubles the plant’s clinker capacity to 3Mt/yr.

India: Dalmia Bharat has announced a planned investment of US$10.9m in a grinding unit expansion at its 1Mt/yr Banjari cement plant in Bihar. The expansion will raise the plant’s capacity by 500,000t/yr and conclude before 31 March 2025.

Afghanistan: Qatar-based Al-Falah Global and International Task Group has won a government contract to expand Jabal Siraj cement plant. Local engineering firm Awfi Bahram will also collaborate on the project. BBC Monitoring South Asia has reported that the work will increase the plant’s capacity by a factor of 50 to 1.5Mt/yr from 30,000t/yr. The total cost of the project is US$220m.

Romania: Holcim Romania has committed to an investment of over Euro25m to increase the production capacity of its cement plant in Campulung by approximately 20%. This would represent an expansion from 0.76Mt/yr to 0.9Mt/yr, according to the Argeşul newspaper. The company says that the investment will address both the existing need for more cement in the domestic construction market. It will also enhance the sustainability of the plant’s operation, streamline logistics and reduce the volume of CO2 emissions from the long-distance transport of building materials constructions.

Peru: Cemento Yura has announced plans to expand its cement plant in Arequipa. Luis Diaz, vice-president of the Cement, Concrete and Lime Division of Gloria Group, the parent company of Cemento Yura, announced the plans during the Perumin 36 Mining Convention, which also took place in Arequipa on 26 - 29 September 2023.

Speaking to the Gestión newspaper, Diaz revealed that Yura is finalising a project to double its capacity. The plant currently has a capacity of 3Mt/yr, most of which is produced by its largest line, Line 3. The new line will cost US$132m and have a capacity of 3Mt/yr.

Diaz reported that engineering studies were complete and that environmental impact permits were in the process of being acquired. No additional area will be required for the new line, which is expected to be operational in 2027.

Jamaica: Caribbean Cement plans to launch an upgrade to expand its Rockfort cement plant’s capacity by 30% to 1.3Mt/yr in October 2023. The producer says that the expansion will cost US$40m and that the new capacity will come online in early 2025. The work will include enlargements of multiple kiln sections and the installation of a new coal dosing system, clinker cooler and clinker transport system.