Displaying items by tag: Gebr Pfeiffer

Sweden: Construction and engineering conglomerate Peab’s subsidiary Swecem has engaged German-based Gebr. Pfeiffer for the supply of one MVR 2500 C-4 grinding mill at its granulated blast furnace slag (GBFS) grinding plant in Oxelösund in Södermanland. The mill has four grinding rollers and a table diameter of 2.5m, giving it a 25t/hr slag grinding capacity.

Swecem operates a concrete plant in Kungsängen. It currently uses ground granulated blast furnace slag (GGBFS) supplied by Irish-based Ecocem’s 0.7Mt/yr Dunkirk grinding plant in France.

Philippines: Cemex Philippines has ordered a MVR type mill for cement raw material grinding from Germany’s Gebr. Pfeiffer for a plant in Antipolo. The order also includes a MPS mill to grind coal. Gebr. Pfeiffer said that the order was received through a Chinese general contractor. No value for the order or timescale was disclosed.

Russia: Germany’s Gebr. Pfeiffer has opened a new subsidiary called ‘Gebr. Pfeiffer GUS’ based in Moscow. The company is led by General Director Alex Nickel and it offers new machinery as well as after sales for customers based in the Commonwealth of Independent States (CIS) region. Nickel is joined by Sales Director Svetlana Tarasova and Service Manager Alexander Zolotarev. The parent company holds long links with the region with machine and equipment sales to countries including Russia, Ukraine, Kazakhstan, Belarus and Uzbekistan.

India: Shree Cement has ordered a MVR 6000 C-6 mill from Germany’s Gebr. Pfeiffer. The mill will be used to grind cement at a grinding unit near Pune in the state of Maharashtra. No value for the order has been disclosed.

The new mill will be used to alternately produce 300t/hr of Ordinary Portland Cement (OPC) at a product fineness of 3100cm²/g acc. to Blaine or 300t/hr of Portland Pozzolana Cement (PPC) containing as much as 35% of fly ash at a product fineness of 3500cm²/g acc. to Blaine or 180t/hr of ground granulated blast-furnace slag (GGBFS) at a product fineness of 4500 cm²/g acc. to Blaine. The mill will come equipped with a 6700kW drive.

Gebr. Pfeiffer SE will supply the core components of the mill and the gear unit from Europe and its Indian subsidiary, Gebr. Pfeiffer (India), will provide the components such as the housing of the mill and classifier, the steel foundation parts as well as the internal parts of the classifier. The Indian subsidiary will also design the plant layout and advise the customer on the equipment he will procure on his own.

Shree Cement has ordered 34 mills from Gebr. Pfeiffer previously. It has recently commissioned a grinding plant in Jharkand that also uses a mill supplied by Gebr. Pfeiffer.

Two new stories from Algeria this week highlight a changing industry. Firstly, Groupe Industriel des Ciments d’Algérie (GICA) started marketing cement from its new Sigus integrated plant. The unit was commissioned earlier in the year. Secondly, clinker export figures for the sector show 10-fold growth year-on-year to a value of US$30m for the first five months of 2019.

Graph 1: Cement production and capacity in Algeria, 2012 - 2018. Source: Algerian National Office of Statistics, United States Geological Survey, Global Cement Directory 2013 - 2019. Estimates supplied for 2017 and 2018.

Graph 1 above depicts the moment that lots of new production capacity started to be ordered and then commissioned in 2017. The Global Cement Directory lists new plant projects as they are announced so the trend from 2016 to 2017 may not be as pronounced as it seems but the general destination remains the same. A Ministry of Industry and Mining report estimated that production capacity would reach 40Mt/yr in 2020. Consumption was reported at 26Mt in 2016.

To cope with this the cement industry in Algeria has been moving towards an export model over the last few years. Industry and government figures started to warn of an end to imports in 2016. This quickly flipped to prognostications of production overcapacity in 2017. This then became a stream of news stories about export operations from the local industries to places like West Africa. One consequence of this were problems for foreign exporters in Tunisia and Spain, for example, as the Algerian market was shut off. Indeed, it must have been satisfying for state-producer and market leader GICA to announce that it was exporting cement to Europe in 2018!

Notably the local market has no cement grinding plants, yet this too has started to change. In May 2019 Algematco Steel ordered a modular Ready2Grind MVR vertical roller mill from Germany’s Gebr. Pfeiffer. Target markets for the exports identified by the Ministry of Industry and Mining included neighbouring Mali, Libya, Mauritania and Niger. However, only two of these countries are accessible by sea. Unfortunately, Libya’s resurgence in violence since April 2019 is unlikely to help the export market. The other countries share land borders with Algeria but no rail links. An overland export operation to Niger from a plant near Adrar was reported in early 2019 but feasibility on a large scale seems unlikely given the distances involved.

LafargeHolcim said in its 2018 financial report that its net sales were down in its Middle East and African region due to price pressure and lower volumes in oversupplied markets, particularly in Algeria, Iraq and Jordan. Bloomberg reported in February 2019 that LafargeHolcim was considering divesting assets in the region. However, LafargeHolcim’s exit from Southeast Asia may have since bought it some financial breathing room.

With Algeria facing a production capacity gap of at least 10Mt/yr it seems likely that foreign-backed producers like LafargeHolcim will suffer despite potential in the local economy. Nationally, the race is on to see if the industry can bring its cement to the sea and find new export markets.

Sri Lanka: Lanwa Sanstha Cement has ordered two MVR 5000 C-4 type roller mills from Germany’s Gebr. Pfeiffer. The vertical roller mills will be used for the production of various cement types based on clinker, gypsum, granulated blast-furnace slag and fly ash. The end customer is part of Onyx Group, which mainly operates in Sri Lanka and the UAE. The contract was signed in February 2019. No value for the order has been disclosed.

Most of the components of the grinding plants will be supplied by Gebr. Pfeiffer (India). The core components of the mills - including the grinding rollers, the tension systems and the gear units - will come from Europe. Gebr. Pfeiffer (India) will also provide the entire engineering for the grinding plants and make available staff to support and supervise the erection and commissioning and assist with the performance test. The two grinding plants will each produce about 180t/hr of Ordinary Portland Cement (OPC) ground to a fineness of 4000cm²/g acc. to Blaine and they will be set up at staggered intervals. Delivery of the first plant is slated for the end of 2019 and scheduled to be commissioned in the second quarter of 2020.

Kenya: Mombasa Cement has ordered a MVR 3750 C-4 type vertical roller mill from Germany’s Gebr. Pfeiffer. It will be used to grind cement on the second production line it is building at its integrated Vipingo plant. The mill has a drive power of 2900kW to produce 150t/hr of Ordinary Portland Cement (OPC). Delivery will be coordinated between Gebr. Pfeiffer’s Indian subsidiary and its headquarters in Kaiserslautern, Germany. No value for the order has been disclosed.

The cement producer has previously ordered two cement mills from Gebr. Pfeiffer. In January 2016 it ordered a type MVR 3750 C-4 vertical mill for the Tororo plant in Uganda. In June 2016 it ordered a Ready2Grind type MVR 1800 C-4 mill for its Vipingo plant. The latest order at Vipingo has the same design as the mill in Uganda.

Guinea: LafargeHolcim Guinea has ordered a MVR 2500 C-4 vertical roller mill from Germany’s Gebr. Pfeiffer for its Sonfonia cement grinding plant in Conakry. The cement mill will have a total drive power of 1300KW. It has been designed to grind 75t/hr of CEM IV 32.5 and 69t/hr of CEM IV 42.5 to a specific surface of 3440cm²/g and 3340cm²/g acc. to Blaine respectively. The order for the mill was placed by the China’s CBMI working as a general contractor on the project. No value for the order has been disclosed.

Algeria: Algematco Steel, part of Rahmoune Group, has ordered a modular Ready2Grind MVR vertical roller mill from Germany’s Gebr. Pfeiffer. Erection and commissioning of the unit are scheduled for early 2020. No value for the order has been disclosed.

The cement grinding plant includes: a feed module with material dosing and transport; a MVR 2500 C-4 type vertical roller mill with a SLS 2650 BC ctype lassifier and drives; plant filter, fan and hot gas generator; electric switchgear with plant control system; silo plant; packing and palletising plants; and laboratory equipment. The plant is designed to produce different cement types at a production rate of 50 - 70t/hr.

Uzbekistan: Russia’s Eurocement has ordered three mills from Germany’s Gebr. Pfeiffer for its Akhangarancement plant upgrade in Uzbekistan. The package includes an MVR 5000 R-4 for raw material grinding and two MVR 5000 C-4 for cement grinding. The MVR 5000 R-4, features a total drive power of 2500kW, will grind 500t/hr of cement raw material to a fineness of 12% R 90µm. The cement mills, each with an installed drive power of 4000kW, are designed to grind 200t/hr of Ordinary Portland Cement (OPC) at 3200 Blaine. No value for the order has been disclosed.