Displaying items by tag: Plant
Fire reported at Djebel El Ouest cement plant
17 July 2017Tunisia: Fire fighters have controlled a fire that broke out at the Djebel El Ouest cement plant. The fire started on the ground floor of the plant, according to Tunis Afrique Presse. It then damaged electrical cabling and equipment. It is suspected to have been caused by a short circuit in an electrical machine caused by rising temperatures. No casualties have been reported.
India: JSW Cement has released its first commercial product from its 2.4Mt/yr Salboni plant in West Bengal, 18 months after construction work began at the site. The first load of cement was sent on a truck to a client in nearby Tarapith. JSW Cement’s director Biswadip Gupta said that it was one of the fastest greenfield cement plant projects in India in recent years. “We have not lost a single man-day during the construction of the project,” he added.
However, those that have been forced from their land to allow for the construction of the plant remain unhappy that the project has gone ahead, with the secretary of the JSW Landlosers’ Welfare Association Pariskar Mahato stating that they had not even received an invitation to the inauguration event. He added, “There is resentment among land losers. We should get jobs in the project, but the management is recruiting people from outside.”
Liberia: The government is considering a 17-year tax reduction deal worth US$200m to encourage the Liberia Steel and Cement Mining (LICEMCO) to build a cement and steel plant. The so-called Investment Incentive Agreement is between the government, the TIDFORE Investment Company and LICEMCO, according to the Liberian Observer newspaper. A government Committee on Investment and Lands, Mines and Energy will investigate and report on the proposal by the end of July 2017.
Update on Chile
12 July 2017Sad news this week from the Talcahuano cement plant in Chile that is to stop producing clinker. Local media reports that the Cementos Bío Bío unit has decided to import clinker from Asia instead, which will reduce its production costs. At the same time it has laid off a third of its workforce. The plant has been producing cement since 1961.
The decision carries echoes of Holcim New Zealand’s closure of its Westport cement plant in 2016, another unit in a country on the Pacific Rim. However, in that country LafargeHolcim has purposely moved towards becoming a distribution company by opening import terminals and depots. Plus the local subsidiary benefits from the cement-trading arm of a multinational company. By contrast, local producer Cementos Bío Bío still retains two integrated plants and a grinding plant in Chile. Following the closure its production share from integrated plants will drop to 2.4Mt/yr (39%) from 3.2Mt/yr (45%). The country will retain a total production capacity of 6.2Mt/yr from its clinker producing plants.
The timing of Cementos Bío Bío’s decision is also interesting given that the Chilean competition authority (TDLC) approved Hurtado Vicuña Group to buy a controlling stake in Cemento Polpaico from LafargeHolcim in early July 2017. The deal was originally announced in October 2016 to sell LafargeHolcim’s 54.3% stake in Cemento Polpaico for US$225m. The sale includes one integrated plant with a cement production capacity of 2.3Mt/yr and two grinding plants. Hurtado Vicuña has not been required by the regulator to sell any of its cement units but it has been asked to sell parts of its concrete business and to abide to a ban on repurchasing the assets within 10 years. Hurtado Vicuña owns Cementos BSA, a subsidiary that runs the El Bosque cement grinding plant in Santiago and it has just started-up production at a new 0.95Mt/yr grinding plant at Quilicura, also near the capital.
In its 2016 annual report LafargeHolcim reported that cement sales volumes of cement fell in Chile due to a fall in the residential construction market in the second half of the year. However it did manage to raise its operating earnings before interest, taxation, depreciation and amortisation (EBTIDA) off the back of higher prices and lower production costs compared to the previous year. Cementos Bío Bío concurred with this assessment of the market in its 2016 report, lamenting the country’s poor economic growth since 2015 and declines in the mining and construction sectors. Despite this its cement despatches rose very slightly to 1.56Mt in 2016. The big drop in its sales occurred in 2014 when its sales fell by 10% year-on-year to 1.51Mt. More recently, Bío Bío noted a 37% decrease in its operating profit for its cement, concrete and lime division for the first quarter of 2017 due to falling sales volumes and margins in cement and lime. However, it did benefit from falling costs for energy and petcoke inputs. The group also announced plans to sell a minority stake in itself in February 2017.
These stories show another country that is realigning its cement industry to a clinker-rich world market. Chile appears to retain a ‘big three’ group of local clinker producers that has shifted with the rise of Cementos BSA and the departure of LafargeHolcim. However, the market share in the cement grinding business has changed significantly as Cementos BSA has gained both an integrated plant and a more national profile, away from the capital, with its grinding plants. Once the local market picks up it will be interesting to see whether this trend towards clinker import and local grinding continues.
Oman: Tanfeedh, the National Programme for Enhancing Economic Diversification, is calling for captive coal power stations to be used to support new cement plants that are being planned for the Duqm special economic zone. The programme wants two Ordinary Portland Cement plants and a white cement plant to be built in the zone to reduce imports, according to the Oman Daily Observer newspaper. It also wants investors to build one cement grinding plants in Duqm and one in Suhar. Tanfeedh says that the country used 9Mt of cement in 2015 but that only 44% came from local producers.
Zambia and Sinoconst to build US$548m cement plant
10 July 2017Zambia: President Edgar Lungu has launched a US$548m cement plant project to be built in Ndola by the government and China’s Sinoconst. The plant will be a joint venture between the government-owned Zambia Consolidated Copper Mines Investment Holdings (ZCCM) and Sinoconst, according to Reuters. The project is intended to diversify the country’s industries away from copper mining. The unit will have a cement production capacity of 5000t/day and will use two 20MW captive coal-power plants.
Cambodia: Aidan Lynam, the chief executive officer of Chip Mong Insee Cement, expects that the Kampot cement plant will sell its first cement by the end of 2017. The US$262m plant is about to be commissioned, according to the Phnom Penh Post newspaper. A ramp-up period will then follow, with full production levels at the unit expected by the end of the first quarter of 2018. The subsidiary of Thailand’s Siam Cement Group has also launched the Camel Cement brand, which will be produced at the new plant.
Chile: Cementos Bío Bío is to stop producing clinker at its Talcahuano cement plant. The cement producer has also laid off a third of its workforce, according to Pura Noticia. It now plans to import clinker from Asia instead, which it says, will reduce its production costs by US$19/t. The company started cement production at Talcahuano in 1961.
N+P Recycling celebrates 25th anniversary
07 July 2017Netherlands: Alternative fuels specialist N+P Recycling has celebrated its 25th anniversary and the opening of its new headquarters in Nieuw-Bergen, Limburg. Company chief executive officer (CEO) Karel Jennissen presided at the event and Manon Pelzer, the mayoress of Nieuw-Bergen, was also in attendance.
200 guests attended the opening that included a guided tour of the new premises. At a ceremony marking the anniversary Karel Jennissen, with his wife Karin, presented the history of the company. Their three sons Lars, Stijn and Jens then gave guests a personal insight into their own experiences with the firm. This was followed the next day by a general tour of the facility for the local community with around 1000 members of the public.
A full report will be published in the September 2017 edition of Global Cement Magazine, including a visit to the company’s 80,000t/yr Subcoal production facility in Farmsum.
Image 1: Karel Jennissen of N+P Recycling
Image 2: Karel Jennissen N+P Recycling with his sons Lars, Stijn and Jens
Bhutan: A broken gearbox at a coal mill at the Penden Cement Authority plant in Gomtu has reduced its production. The plant has had intermittent mechanical issues with the gearbox in one of its two coal grinding mills since April 2017 leading to a breakdown in May 2017, according to the Kuensel newspaper. Then in June 2017 a similar problem occurred with the main drive gear in its other coal mill. The plant has been producing cement using imported clinker since then although it shut down completely for several days in late June 2017.
So far the cement producer has been unable to procure replacement parts. It has also been reported that the company has had difficulty importing clinker from India following the introduction of the Goods and Services Tax (GST).