Displaying items by tag: Plant

Tanzania: Dangote Cement plans to start using natural gas at its Mtwara plant by the end of May 2018. The decision follows the completion of a new gas pipeline near the plant, according to the Citizen newspaper. The plant has been using temporary diesel generators. A source quoted by the newspaper said that the unit has been using 6Ml/month of diesel at a cost of about US$4.4m. In late 2016 Dangote Cement made a deal with the government to supply natural gas to its cement plant at Mtwara following a temporary shutdown at the site.

Nigeria: The Methodist Church of Nigeria has called on the local government to support the reopening of the Nkalagu Cement plant. The Diocese of Onitsha wants the unit restored so it can create local jobs, according to the Vanguard newspaper. The plant was the first in Nigeria when it opened in 1954. It later closed in 2003 after it was privatised. The Ebonyi state government signed a memorandum of understanding with Ibeto Group in 2016 to revive the plant.

Lebanon: Residents in Koura district has demanded that nearby cement plants be closed and cement exports banned due to health fears. George Costantine al-Itani, the environmental committee coordinator for Kfar Hazir issues a list of demands, according to the Daily Star newspaper. The group wants local cement plants in the area to move out of residential areas, close down unauthorised quarries and replace petcoke usage with natural gas. In the longer term the group wants the government to plant trees on cement company land and decrease the cost of local cement. Local company Cimenterie Nationale and Switzerland’s LafargeHolcim operate cement plants in the region.

Russia: Local residents have protested against a cement plant being built at Zueovo near Novgorod. Over 800 residents demonstrated against the project and sent a letter to the regional governor, according to the Kolmovo newspaper. The protestors object to potential health concerns related to the plant such as poor air quality due to dust emissions.

India: Wonder Cement has ordered two vertical mills from Germany’s Gebr. Pfeiffer for its Nardana plant in Rajasthan. The order includes a MVR 6000 C-6 mill for grinding slag cement and a MPS 3070 BK mill for grinding fuel. Delivery is scheduled for early 2019 and mid-2019 respectively.

The MVR mill will feature a total drive power of 5820kW. Mixed cements will be be ground to a fineness of up to 5% R 45µm. The grinding plant will be designed to process granulated blast-furnace slag with a target fineness of approximately 4500 cm²/g Blaine and blast-furnace cements with different proportions of granulated blast-furnace slag, fly ash and gypsum and different product fineness degree. Wonder Cement has requested the option to grind relatively hot clinker in the mill while at the same time being able to reduce the cement temperature, and alternatively to use cold clinker from stockpiles.

The core components such as the tension system and the grinding rollers will come from Gebr. Pfeiffer in Germany. The grinding bowl and the gearboxes for the mill and classifier will also be delivered from Europe. Gebr. Pfeiffer’s subsidiary, Gebr. Pfeiffer India, will provide the housing parts, the foundation parts and supports of the rollers as well as almost the entire high-efficiency classifier type SLS 5600 BC. Gebr. Pfeiffer India scope of supply will incorporate most of the equipment to complete the grinding plant including the plant fan.

The MPS mill will grind petcoke with a capacity of 40t/hr to a product fineness of 2% R 90µm. It will come with a SLS BK classifier, allowing both coal and petcoke to be ground in the mill, dried with process gases and then classified in the integrated classifier. Due to the high abrasiveness of Indian coal, the mill will be designed with appropriate wear protection.

Most components of the coal mill will be supplied by Gebr. Pfeiffer India. The housing and foundation parts, the grinding bowl and a large part of the power-transmitting parts will be manufactured in India. Setting up the new MPS mill is planned to coincide with the commissioning of the entire kin line.

Vietnam: Fico Tay Ninh Cement (Tafico) plans to start building a new production line at its plant Tan Hoa, Tan Chau District in mid-April 2018. The US$212m project will have a clinker production capacity of 4000t/day, according to the Viet Nam News newspaper. The project is scheduled to be completed in 2020.

Egypt: Khaled Fahmy, the Minister of Environment, has opened a new production line at Arabian Cement Company’s Ain Sokhna plant in Suez. The line uses FLSmidth’s Hotdisc combustion device to allow it to use high levels of alternative fuels, according to the Watani newspaper. The opening was attended by Muhammad Shehab Abdel-Wahab, chief executive of the Egyptian Environmental Affairs Agency, Nahed Youssef, head of waste management organisation, as well as a number of representatives of the financiers, and director of the European Investment Bank.

In 2015 Arabian Cement Company commissioned another Hotdisc installation. At the time is said it had a designed fuel mix of 70% coal and 30% alternative fuels, using a mixture of agricultural wastes, municipal sludge, and refuse-derived fuel (RDF).

Algeria: China’s CBMI has signed a contract with ASEC Cement to build a 4500t/day clinker production line at ASEC Cement’s Djelfa plant. The unit was originally partially built by ASEC Egypt in 2008 and had completed 90% of civil work before it was suspended due to the financial crash. Local company ETRHB Haddad and the Algerian subsidiary of China State Construction Engineering Corporation (CSCEC) took control of ASEC Cement in 2017 allowing the Djelfa project to continue.

The engineering, procurement and construction contract covers limestone crushing to cement packaging and delivery. It includes engineering, equipment and steel structure procurement, civil construction, erection, training and commissioning. Construction is scheduled to take 19 months from the contract’s activation date. As such the plant could be operational by the end of 2019.

Zambia: Weye Construction Materials has submitted plans to the Zambia Environmental Management Agency to build a 1Mt/yr cement plant in Chilanga district. The investment for the proposed project, including quarry and full clinker production line, has been set at the low value of US$45m.

According to the application the project will build a raw material mill single–stage cyclone pre-heater, a coal-fired rotary kiln and a packaging unit. Bag filters will be used for dust recovery at the bagging facility and material transfer points. Electrostatic precipitators will be installed for gas cleaning to avert nuisances from the kiln. WEYE added that the project would also create 555 jobs.

WEYE Construction Materials is owned by two Chinese shareholders: Zhang Yiwei and Lu Qiang. It is a subsidiary of China’s Weye Construction Group, based in Jiangsu province and established in 1999.

Cuba: The Nuevitas cement plant will test LC3 cement, according to the Adelante newspaper. LC3 is a blend of limestone and calcined clay that reduces the amount of clinker used. The plant is one of three units in the country earmarked for upgrades in 2018.