Displaying items by tag: Plant

Nigeria: Dangote Cement will use two vertical roller mills (VRM) from Germany’s Loesche for a new production line at its Obajana plant in Kogi State. The order comprises a six-roller mill for raw cement meal with a capacity of 580t/hr, the largest roller mill for raw material in the Loesche range, and a three-roller mill with a modular design featuring a drive power range of 1000kW for grinding hard coal and lignite with a throughput of up to 70t/hr.

The scope of delivery also includes a LDC classifier for the raw cement mill and a LSKS ZD classifier for the coal mill, which is characterised by individually adjustable grain size separation. The raw material mill is equipped with metal-matrix-compound (MMX) technology. The two mill gear units are equipped with state monitoring and remote access for remote monitoring. Loesche is also contributing to the design and planning of the entire plant as well as the engineering for the electrical measurement, control and regulation technology and complete automation. The delivery date is scheduled for the third quarter of 2018.

The contract partner for this project is China’s Sinoma International Engineering, which has previously installed a seven clinker and cement raw meal VRMs for the Obajana plant. The site has a cement production capacity of over 12Mt/yr and it is the largest cement plant in Sub-Saharan Africa.

India: Commissioning of the new 3000t/day production line at Tancem’s Ariyalur plant in Tamil Nadu is expected to take place in the second quarter of 2018. Construction work is reported as almost complete. Larsen & Toubro (L&T) is the lead contractor on the project with Denmark’s FLSmidth hired by L&T to provide the design, engineering, manufacturing and supply of all equipment. FLSmidth’s scope of supply includes providing key components for the line including raw material crushing equipment, limestone storage, raw and coal grinding, single-string ILC pyro processing system with cooler, cement grinding and packing and loading systems.

Philippines: Phinma Group plans to buy a cement plant in Mariveles in Bataan and use it as a terminal to discharges exports from Vietnam. President and chief executive officer Ramon del Rosario, Jr added that the site will be operational by May 2019, according to GMA News. The site will be used to import and process 2mt/yr of cement. A deep water port at Mariveles is anticipated to allow Panamax size ships to discharge cement.

India: UltraTech Cement has commissioned a new 2.5Mt/yr plant at Manawar, Dhar District in Madhya Pradesh. The cement producer said that it set a record by commissioning the plant in less than a year and that it cost less than US$225m.

The plant’s kiln is designed for different types of energy sources, including alternative fuels. The unit also includes a 1.75Mt/yr grinding unit at the site with an auto-loading facility. Another additional 1.75Mt/yr grinding unit and a 13MW waste heat recovery unit are also being built. Both of these projects are expected to be completed before September 2018.

The new plant is planned to take advantage of the state’s main industrial belt, the Dewas-Ratlam-Pithampurlndore. Following the commissioning of the plant, UltraTech Cement has 19 integrated cement plants in the country with a total cement production capacity of 96.5Mt/yr.

Bangladesh/India: Lafarge Umiam Mining has won the Outstanding Achievement Award from the Indian Bureau of Mines. The subsidiary of LafargeHolcim was cited as a role model for other mining operators in India's north-eastern region, according to the Financial Express newspaper. It also picked up an award for health and safety. Lafarge Umiam Mining operates a mine in Meghalaya in India that provides raw materials to LafargeHolcim Bangladesh’s integrated plant at Chhatak in Sylhet.

Malawi: Shayona Cement plans to more than double production at its integrated plant at Kasungu in Lilongwe. The unit has a clinker production capacity of 1200t/day and this will be increased to 3000t/day. The cement producer is also considering expansion to other countries in the continent.

South Africa: PPC and China’s Sinoma Construction have successfully ignited the kiln at the Slurry Kiln 9 project in North West province. The new clinker production line will now undergo a three-month test period, according to the China Economic Daily newspaper. Once testing is finished, the 3300t/day line will be transferred to PPC to start commissioning.

Tunisia: Carthage Cement says that production has restarted at its Djebel Ressas plant. NLSupervision, a subsidiary of Denmark’s FLSmidth that holds a contact to operate the plant, resumed activity on 14 April 2018. Carthage Cement has also started marketing the cement locally once again. Production at the unit stopped in early April 2018 following a dispute between NLSupervision and staff. The company’s owners put the plant on sale in late 2017.

US: A US$2.3m air pollution settlement in 2006 from the Holcim US Midlothian cement plant in Texas has ended. The Sue Pope Pollution Reduction Fund has made its last donation of about US$75,000 to the Midlothian school district’s special needs programs, according to the Dallas Morning News newspaper. The final payment came from interest remaining from the original settlement between Holcim US, the Environmental Protection Agency (EPA) and the Downwinders at Risk environmental group. As part of the deal Downwinders at Risk agreed to stop fighting Holcim’s plans to expand cement production at the site in return for US$2.25m funding towards local projects and an understanding that the cement plant would upgrade its emission filters.

Ireland/UK: Breedon Group has acquired Lagan Group for Euro527m. The deal will be financed from a new loan, extended credit and an equity placing. The purchase will see Breedon Group enter the Irish market as it takes control Lagan’s production assets including a cement plant in Kinnegad, nine active quarries, 13 asphalt plants and nine ready-mixed concrete plants. The deal will complete on 20 April 2018.

“Lagan represents a unique opportunity to enter a growing market with immediate scale and excellent opportunities for expansion. It significantly strengthens our cement offer, adds to our mineral and downstream resources, brings us a bitumen import/export business and adds real weight to our contract surfacing operations,” said Paul Ward, Breedon’s chief executive.

Following the acquisition of Lagan, Breedon Group will operate two cement plants, around 70 quarries, 40 asphalt plants, 200 ready-mixed concrete and mortar plants, nine concrete and clay products plants, four contract surfacing businesses, six terminals and two slate production facilities. The group will also employ nearly 3000 people. It says its strategy is to continue growing organically and through the acquisition of businesses in the heavyside construction materials market.