Displaying items by tag: RHI Magnesita
RHI Magnesita leads refractories recycling project
02 September 2022Europe: RHI Magnesita is heading a European Union Horizon project called ReSoURCE. The project seeks to develop a sensor-based refractory waste sorting and powder handling system. It involves academic partners in Austria, Germany, Ireland, Norway and the UK. The European Health and Digital Executive Agency (HADEA) supplied Euro6m in funding for the study, while the UK government supplied Euro1m. Global refractory waste generation is currently 28Mt/yr.
RHI Magnesita chief executive officer Stefan Borgas said “On average, 60% of all spent refractories generated by refractory-consuming industries go to landfill, while only 30% are recycled. With the ReSoURCE project, we aim to increase it up to 75%. This means we can achieve significant savings of CO2 emissions per annum. With this research project, we have the chance to make a difference in the world.”
Austria: Refractory producer RHI Magnesita increased its consolidated sales by 33% year-on-year to Euro1.6bn in the first half of 2022 from Euro1.2bn in the first half of 2021. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 37% to Euro245m from Euro 179m. Profit before tax rose by 14% year-on-year to Euro142m from Euro125m.
Looking forward to its full-year 2022 results, RHI Magnesita forecast unchanged earnings, based on ‘strong demand’ in the year to date and its order book for the second half of the year. It said that inflation and monetary policy responses, labour and energy market tightness and on-going supply chain disruption have impacted its global growth outlook. It will rely on price rises to maintain its margins, as well as on strategic cost saving initiatives.
Chief executive officer Stefan Borgas said “In the first half of 2022 we further demonstrated the benefits of prioritising customer deliveries in an environment of continued supply chain volatility. Our investment in inventories to ensure our customers remain supplied with essential refractories has underlined the importance of supply reliability and has enabled us to simultaneously increase prices and gain market share. Following major investments in our production network, a reduction in our selling, general and administrative expenses and progress on our sales strategies, the group is in a strong position to maintain its leadership position in the refractory industry and to navigate future challenges.”
Austria: RHI Magnesita’s customers can now rely on Environmental Indicators on all of its products’ Technical Data Sheets to check their CO2 emissions. The indicators state the CO2 equivalent emissions per tonne of each product. The supplier calculated the figures in line with ISO standards under on-going external supervision.
Chief sustainability officer Gustavo Franco said “One of RHI Magnesita’s main targets is to significantly reduce emissions over the next few decades, with the long-term goal of achieving net-zero operations in all areas of the company. It is clear that a solid basis for sustainable decisions and developments can only be achieved by creating a valid audited database.”
Austria: RHI Magnesita says it has released CO2 emissions data for all of its 200,000 products. Technical Data Sheets now include a field ‘Environmental Indicators’ in which the CO2 equivalent emission of one metric ton of the product is listed. The calculation method for these indicators is developed with and supervised on an on-going basis by an external organisation under the principles of ISO standards. All greenhouse gases ‘cradle-to-gate’, from raw material extraction to production to packaging to gate are considered in these CO2 footprint calculations.
Chief sustainability officer Gustavo Franco said "This project marks an important milestone towards a green transformation. Thus, one of RHI Magnesita's main targets is to significantly reduce emissions over the next few decades, with the long-term goal of achieving net-zero operations in all areas of the company. It is clear, that a solid basis for sustainable decisions and developments can only be achieved by creating a valid audited database."
Austria/Germany: RHI Magnesita and Horn & Co. Group have announced the consolidation of their recycling activities in Europe under Horn & Co. RHIM Minerals Recovery. The new subsidiary aims to increase the production, use and offering of secondary raw materials for the European refractory industry. The partners say that this will place the new entity at the forefront of the circular economy for customers in cement and other process industries. At the onset, Horn & Co. RHIM Minerals Recovery will process more than 150,000t/yr of secondary raw materials.
RHI Magnesita says that it can save 1.8t of CO2 for every tonne of recycled material used in its refractory production. It now expects to achieve its goal of 10% recycled materials ahead of its previously stipulated target date of 2025. It said that this marks an important step towards achieving a 15% reduction in CO2 emissions by 2025.
CEO Stefan Borgas said “By increasing our focus in this key area, we will make a significant contribution to global climate protection. We will conserve natural resources while at the same time expanding our business.” He added “With the combination of the recycling activities, RHI Magnesita and Horn & Co. Group become the driving force of circular economy in the refractory industry. Going forward, refractory users will benefit from increasing circular economy solutions included in our full line service contracts and customers of Horn & Co. RHIM Minerals Recovery will be able to source sustainable and high-quality raw materials.”
Austria: RHI Magnesita says that customer demand and sales volumes to above pre-pandemic levels have driven revenue growth in 2021. It added that, at the same time, unprecedented supply chain disruptions resulted in higher freight, energy and purchased raw materials costs. Its adjusted revenue grew by 12.9% year-on-year to Euro2.55bn in 2021 from Euro2.26bn in 2020. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 7.7% to Euro280m from Euro260m.
Stefan Borgas, chief executive officer of RHI Magnesita, said, “This has been a strong year of progress for RHI Magnesita in challenging conditions. Customer demand recovered much faster than was anticipated, creating an unprecedented strain on global supply chains and significant increases in costs and logistics lead times. Despite logistics difficulties and market volatility we have progressed the strategic investments which will deliver long term growth and margin improvement. We enter 2022 with restored margins and ready to build further on our sustainability and technology leadership position in the global refractory industry.”
The group said that merger and acquisition progress has been accelerated in the reporting year with an agreement to buy Turkey-based Sormas Refrakter and the establishment of a new joint venture in Chongqing, China to widen the product range for cement customers in the region.
Finally, RHI Magnesita reported that it has 63 staff based in Russia and Ukraine but no refractory production sites. Approximately 3.4% of group revenues were from the Commonwealth of Independent States region in 2021. It said that this business would be impacted by economic sanctions but that the main financial effects for the group as a whole were expected from higher energy costs.
RHI Magnesita celebrates 10th anniversary of Leoben Training Centre Cement’s opening
23 February 2022Austria: RHI Magnesita is celebrating the tenth anniversary of first opening its Training Centre Cement in Leoben, Styria. The centre supports the regional cement industry with RHI Magnesita’s knowledge and experience of refractory bricks and mixes installation. It has held more than 50 instructive courses.
Centre leader Peter Steinkellner said “We are very pleased that more than 550 professionals from various countries have attended our trainings in the past 10 years.”
RHI Magnesita opens new Indian research and development centre amid capacity expansion drive
24 November 2021India: RHI Magnesita has opened its new Indian regional research and development centre. The centre is its fifth of its kind globally, and joins existing facilities in Austria, Brazil, China and the US.
The company is in the process of implementing a refractory production capacity expansion plan worth a total of US$53.8m. The plan consists of upgrades to its Bhiwadi plant in Rajasthan, Cuttack plant in Odisha and Vizag plant in Andhra Pradesh. It has already completed US$6.72-worth of the work with a 30% expansion at the Vizag plant. The company says that the remaining upgrades consist of both the establishment of new lines and the automation of existing ones.
RHI Magnesita India managing director and chief executive officer Parmod Sagar said “The centre will help us to better understand local market needs and to react faster to customer requirements. This is a world-class facility that will work closely with our global research and development network for local raw materials development, will provide solutions support for customer’s performance improvement projects and will support local manufacturing in the three India plants.”
RHI Magnesita to become majority shareholder in Sormas Refrakter
22 October 2021Turkey: Sormas Refrakter has agreed to sell 85% of its shares to RHI Magnesita for Euro38.8m. The Turkey-based refractory manufacturer has a production capacity of 60,000t/yr. The companies expect to conclude the deal in the first half of 2022
RHI Magnesita said "With an enlarged product portfolio, further potential exists from this opportunity to deliver full-line service solutions to customers in Turkey.”
RHI Magnesita and Calix Limited start agreement on CO2 emissions reduction for refractory production
05 July 2021Austria/Australia: Refractory producer RHI Magnesita and Calix say they have started a memorandum of understanding to develop a flash calciner for use in the production of refractory materials, to enable CO2 separation for either utilisation or storage. The companies have agreed to run studies up to and including basic front-end engineering and design for a commercial-scale demonstration facility at an RHI Magnesita site.
RHI Magnesita and Calix started discussing a collaboration in early 2019. The application of Calix's technology to refractory products has been the subject of pilot scale test work during 2020, with larger scale test work currently underway.
Luis Bittencourt, chief technology officer of RHI Magnesita said, "We are pleased to be working with Calix on this project, which is a key part of the research and development programme on CO2 emissions reduction that we are carrying out over the next five years. Together with our partners at Calix, we are seeking to develop new technologies for the capture, storage and utilisation of CO2 that would otherwise be emitted during the refractory production process." Phil Hodgson, the managing director of Calix added that the company was also looking at strategic opportunities in its magnesium oxide businesses.