Displaying items by tag: UK

UK: Mechanical power transmission companies David Brown and Santasalo merged on 1 June 2016 to create David Brown Santasalo. Clyde Blowers Capital, an industrial investment firm based in Scotland, owns the business.

The merged company intends to serve markets in commodities, marine, defence, power, industrial and consumer end sectors. Its core business lies in gear engineering and power transmission products. The new company contains more than 1000 employees, seven major manufacturing plants and 23 service centres across six continents.

“David Brown Santasalo covers varied end markets including naval ships, minerals processing and the manufacture of a wide range of pulp and paper products. Across all these markets, our core differentiator is our fundamental capability to design and engineer gear systems for the world’s most demanding applications,” said Thomas Burley, Chief Executive Officer of David Brown Santasalo. He added that the company intends to focus on expanding its sales and service network, enhance its product offering and invest in its manufacturing base around the world.

UK: Kingfisher Industrial has started manufacturing its own K-CLAD 800 series wear resistant overlay range. As the range of K-CLAD 800 overlay plate is being manufactured in-house within the UK, the process of material quality (plate and powders), deposition process, overall flatness and thickness can be controlled by means of the company’s ISO 9001 quality control certification along with its factory production control (FPC) procedures underpinning its ISO 1090 execution class three certification.

The manufacturing process uses a bulk deposit method and fluxes are mechanically deposited onto a mild steel base plate via a submerged arc fusion bonded process. Kingfisher uses a new overlay system which incorporates electronic technology to enable production of an overlay with total carbide saturation (TCS) affording increased wear resistance.

The K-CLAD 800 range can be used by industries that handle materials including ores, cement, clinker, aggregates, coal and glass. It can be supplied in sheet form or in pre-designed tailored shapes to suit its application. Typical application for the series includes the protection of transfer chutes, vibratory feeders and screens, dump trucks, hoppers and fan blades.

The UK-based wear protection specialist will be promoting the new product at the Hillhead quarrying, construction and recycling exhibition taking place in late June 2016 in the UK.

UK: Lucideon has benefited from a newly published standard by the British Standards Institution (BSI) for alkali-activated cementitious material and concrete. The materials technology company has been developing and applying its proprietary MIDAR technology based on alkali-activated cements for several years. A recognised building standard gives it a stronger route to market in Europe.

“With the help of our materials experts, manufacturers can develop products using alkali-activated cement technology. This could potentially improve the performance and reduce the raw material costs and carbon footprints of products,” said Rebecca Law, a development scientist at Lucideon.

Lucideon develops materials technologies for a range of industries including construction, healthcare and nuclear sectors. MIDAR is a technology that binds alkalis and aluminosilicate materials, such as those from waste streams including fly ash and blast furnace slags, to form a rigid inorganic material. This technology can be used to make solid or aerated building products.

Kenya: The UK-based development financier CDC is set to acquire a 40% stake in ARM Cement, after the firm injected US$140m into the family-owned Kenyan cement manufacturer.

The CDC funds will allow ARM to retire expensive short-term loans that have been weighing down the company’s earnings. The CDC is owned by the UK’s Department for International Development.

“We are proud to back a founder-led frontrunner in East African manufacturing,” said Mark Pay, CDC’s managing director for equity investments. “This investment will strengthen a company (that is) making a difference to the local economy, bringing jobs and lower-cost raw materials to a region traditionally dependent on imports.”

UK: The Competition and Markets Authority (CMA) has referred the proposed acquisition of Hope Construction Materials by Breedon Aggregates for further investigation unless Breedon can take action to address competition concerns. An initial study by the CMA found that competition issues might arise in 27 ready-mixed concrete sites, causing potential price rises for end consumers. The study ruled out any competition issues with regards to the companies’ aggregates and cement markets.

“The vast majority of the merger raises no concerns but there are a number of areas where the companies compete strongly with each other for customers and the concern is that the loss of such rivalry could lead to price rises for customers. The businesses may now resolve these concerns or face a detailed investigation,” said Sheldon Mills, CMA Senior Director of Mergers. Unless Breedon takes action an in-depth phase two investigation will be conducted by the CMA.

Breedon responded that the CMA’s response was expected. Subject to agreement with the CMA on appropriate remedies, Breedon expects to complete the acquisition later in 2016. Breedon announced in November 2015 that is was planning to buy Hope Construction Materials for Euro480m.

Tata Steel put up its UK business for sale last week. The Indian multinational declared that enough was enough having reported losses of over Euro2.5bn in the territory over five years. Non-UK readers may well wonder what the fuss is about. UK crude steel production comprised 10.9Mt in 2015 or about 0.7% of global production according to World Steel Association data according to World Steel Association data. By contrast the country produced 9.3Mt of cement in 2014 or about 0.2% of world production according to CEMBUREAU data according to CEMBUREAU data.

The UK’s flailing steel industry is worth discussing here for two reasons. Firstly, any decline in the local iron and steel industry will have implications for the supplementary cementitious materials (SCM) market as slag levels vary. Secondly, the cement industry in Europe may have lessons for a fellow heavy industry facing capacity rationalisation.

UK ground granulated blastfurnace slag (GGBS) production levels are low compared to total world supply. However, the UK Competition Commission certainly took note of the GGBS market in 2014. It was worried by LafargeTarmac’s and Hanson’s prominence in both the local GGBS supply chain and local cement production. At that time it ordered the HeidelbergCement subsidiary Hanson to sell one of its slag grinding plants to increase competition in the supply chain for GGBS. A GGBS plant in Scunthorpe was eventually sold to Francis Flowers in July 2015.

The general point here is that a Tata sale of its UK operations could have ramifications for the UK GGBS sector as existing deals are renegotiated following the shakeup. It would be even worse for the local slag market if any of the plants closed. No doubt the Competition Commission would also want to have its say to maintain some sort of competition in an already concentrated market. The UK cement market has been the bright spot in the multinational cement producers’ European regions in 2015. However, construction growth is starting to slow again with hints that the looming European Referendum in June 2016 may be having a negative effect. Uncertainty over GGBS supplies is not helpful in this atmosphere.

A wider lesson for other national cement industries looking in is that if Chinese steel continues flood the world market it will also hit the cement industry. Tata’s woes have been squarely blamed on China dumping its steel on the world market. Various jurisdictions promote the use of SCM cements and concrete for their low-carbon and sustainability properties. If local or existing GGBS supplies are hit then the cement industries may be penalised while the lawmakers and competition bodies play catch-up.

The wider point about heavy industry reducing its production capacity is one that the European cement industry will be well used to. Spain, for example, has seen its cement production drop from 55Mt in 2007 to 15Mt in 2014 according to Oficemen data. Alongside this, demand for cement has dropped to levels not seen since the 1960s. The European response has been to shut plants, sell assets and to merge companies.

The big question following the 2008 recession is whether ‘this’ is the new normal for mature construction markets. Eight years later global interest rates are still lagging and China’s economy is slowing down. All of the European infrastructure was built long ago meaning that steel and cement will only be required to maintain it. Luckily it looks likely that demand for SCMs should stay buoyant as industries are encouraged to decarbonise. The problem though is where the slag comes from. Oversupply in the short term in areas like Europe might be great for cement producers but as the iron and steel industries readjust to market reality there might be a hangover in store.

UK: Hanson Cement has appointed Robert Keough as technical development manager at its cement plant in Ketton, Lincolnshire. His role will involve promoting the sustainability credentials of concrete specifications and emphasising the use of ground granulated blast furnace slag (GGBS) as a sustainable cement replacement product.

Keough has two years’ experience working for Hanson UK’s parent company, HeidelbergCement Group, as an engineer in training, giving him a firm foundation in the organisation’s values. During this time he worked in the continuous improvement team where he focused on reducing costs and increasing operational performance across the aggregates business.

Keough, aged 26 years, holds a bachelors degree in chemistry with management from the University of Bath and a master’s degree in minerals engineering from the University of Exeter. He holds experience with the financial services company Hargreaves Lansdown.

UK/Ireland: Ecocem is to open a new terminal at Runcorn to increase its exports of slag cement to the UK. A second terminal in the south east of the UK will be opened later in 2016, according to the Irish Times. It has invested Euro5m towards building both terminals. The ground granulated blastfurnace slag (GGBS) producer is targeting the UK market due to demand for cement coupled with changes in the coal and steel industries.

The company says it has received orders for 200,000t of slag cement in its first year and that it is not taking any further orders. Opening its second terminal in the UK is anticipated to give it access to 80% of the UK market. Ecocem produces slag cement at three grinding plants in Dublin in Ireland, Moerdijk in the Netherlands and at Fos in France.

Ireland: Quinn Cement and the Warrenpoint Harbour Authority (WHA) have signed contracts to build five cement silos at Warrenpoint Harbour with a total storage capacity of 7500t dedicated to the export of bulk cement from Quinn Cement to the UK market. The 10-year deal will see WHA invest Euro3.2m into the project. Work on the project is due to commence immediately, with completion expected in September 2016.

"This is a very significant development for the business, which will allow us to provide an even stronger service offering to our UK customers as well as creating additional local job-opportunities servicing the growing UK construction sector,” said Liam McCaffrey, CEO of Quinn Industrial Holdings Limited, the holding Company for Quinn Cement.

Quinn Cement is currently in the process of extending its storage and distribution centre at Crown Wharf in Rochester, UK where it is constructing two additional storage silos to bring its total capacity at Rochester to 7400t. Construction of that extension is due to be completed at the end of March 2016. Additionally, Quinn Cement is in discussions with regard to setting up a second import facility on the UK mainland.

UK: The Materials Handling Engineers Association has announced that the BULKEX conference will be held on 5 – 6 October 2016 in Harrogate, UK. The event is aimed at professionals, organisations and academics in the bulk materials industry.