Displaying items by tag: Closure

Gabon: The workers union at CimGabon have held a press conference calling for state intervention in the local cement sector. They blamed ‘uncontrolled’ imports of cement for threatening the closure of the producer’s grinding plant at Owendo, according to the Binto Media Group. The calls for state action follow the suspension of investment by Ciments de l'Afrique (CIMAF) on an upgrade project at the plant. In 2014 the company shut down its clinker plant at Estuaire and its cement grinding plant at Franceville. Germany’s HeidelbergCement also has a stake in the producer.

Tanzania: January Makamba, the Minister of State in the Vice-President's Office, Union and Environment, has ordered that the Moshi Cement plant close whilst it implements the recommendations of the National Environment Management Council (NEMC). Following a visit by the council the management of the plant were asked to observe the Environment Management Act of 2004, according to the Daily News newspaper. Recommendations the plant has been asked to take action on include reducing dust emissions at the site.

UAE: Arkan has closed its Emirates Cement plant in Al Ain blaming increasing gas and electricity costs. The building materials company temporarily closed the plant in late 2016 but this has now become permanent, according to the National newspaper. Production will move to its newer Al Ain Cement plant that is now running at almost full production capacity. The decision to close the older plant is expected save the company US$12m/yr. The Emirates Cement plant was one of the oldest cement plants in the country with operation since the 1970s.

Pakistan: Lucky Cement says that all of cement plants in Pakistan are operating as normal. The plants are not facing any unscheduled shutdown and sales and cement dispatches are progressing as per the company’s regular routine.

The cement producer made its comments in response to a news story in the Nation newspaper alleging that a district authority had shut down Lucky Cement’s Pezu plant near Darru Pezu in the Khyber Pakhtunkhwa province in early January 2017 due to breaches of environmental regulations.

Amendment: This story was amended following comment from Lucky Cement.

Vietnam: Ha Tien is to close its cement grinding plant in the Thu Duc district of Ho Chi Minh City following failed attempts to move the plant. The cement producer was ordered to cease all operations at the plant by 31 December 2016, according to Vietnam News. The plant reduced its production capacity to 1Mt/yr from 1.7Mt/yr in 2015 following accusations of air pollution. Ha Tien attempted to move the plant to District 9 in 2016 but the proposal was turned down by city planners.

Colombia: Cementos Argos plans to close its oil well cement production plant at San Gil in Santander. The closure follows falling demand for this type of cement caused by falling global oil prices. The National Construction Material Industry Workers' trade union Sutimac has requested that the cement producer transfer its 75 employees at the San Gil plant to other parts of the business, according to the El Colombiano newspaper. The union hopes that Cementos Argos will repeat its recent transfer of workers from the now-closed Sabanagrande, Atlantico factory to its plants in Cartagena, Tolu and Antioquia.

Democratic Republic of Congo: Banza Ngungu, the CEO of Cimenterie de Lukala, has blamed the closure on the company’s integrated cement plant on imports from Angola. He attributed the increase in imports from the neighbouring country to currency fluctuation, according to Africanews. The Minister of Economy Modeste Bahati Lukwebo added that cement imports crossing the Angolan border were not paying the required import tariffs.

India: Opposition politicians in Meghalaya have warned the state government over management concerns regarding the Mawmluh Cherra Cement plant. The state owned cement plant stopped production in mid-2014. The local government has since announced that it intends to loan the company US$12m towards paying off bills from an upgrade project started in 2005 including loan payments, power bills and salary costs, according to the Indian Telegraph. After upgrades are completed the plant will have a cement production capacity of 600t/day.

"I know in the past the government used to appoint Tom, Dick and Harry to manage the MCCL. However, if we want the factory and other public sector units of the state to be free from ailments, we need a strong management and run it professionally," said former state chief minister Donkupar Roy at the state assembly. He also demanded that the head office of the factory be moved to Sohra.

Russia: LafargeHolcim has permanently stopped clinker production at its Voskresenskcement plant in the Moscow region due to market constraction and oversupply. The decision is part of a reorganisation its cement production structure in the Central region of Russia to fight the impact of the recession in the construction sector. The new structure includes cement production at the Schurovo (Moscow region) and Ferzikovo (Kaluga region) plants, leveraging their competitive cost structure.

"With the reorganisation of its cement production structure in the Central region of Russia the company ensures its viability and is well positioned in the country to meet customer requirements and make a valuable contribution to the Group," said Guillermo Brusco, CEO of LafargeHolcim Russia.

Staff at Voskresenskcement will be transferred internally where possible. Current customers of Voskresenskcement will be offered products from the Schurovo and Ferzikovo plants.

Plans for the former Shoreham cement plant on the south coast of England took an exciting turn towards the end of 2014. Zero carbon design firm Zedfactory announced its plans to regenerate the brownfield site into an eco-resort featuring holiday homes, performance space, affordable homes, a hotel and conference centre, a watersports venue, wildlife preserves and more. Or, ' hobbit homes' as the Daily Mail put it when it covered the story six months later.

This raises the question of what happens to cement plants when they close?

In the UK, where a housing shortage in certain areas collide with NIMBY (not in my back yard) attitudes and strict planning regulations, former industrial or brownfield sites are prime sites for new housing developments. Subsequently, old cement plants are attractive to builders to build houses. Two examples of current sites heading this way include the former Cemex plant in Barrington, Cambridgeshire and the former Lafarge Eastgate plant in County Durham. Both sites have gained planning permission and were still in the pre-building stage according to local press reports in mid-2015. Dylan Moore's website 'Cement Plants and Kilns in Britain and Ireland' provides a good resource on former plants in the UK and Ireland.

One of the jokes about classic UK science-fiction television series Dr Who was that during the 1970s it was either filmed on cheap studio sets or in quarries. Endless encounters with alien beings took place in cement plant quarries including Lafarge Northfleet (alien in spacesuits), Lafarge Aberthaw (tentacle faced aliens), Hanson Ketton (Arthurian knights who may in fact be aliens...) and many more. Indeed, one of the conditions of the proposed Lafarge Eastgate sale in March 2015 was that a television production company could continue to use the quarry to film an adaptation of Beowulf for five years!

On the more imaginative side of what to do with old plants, La Fabrica near Barcelona is a spectacular example. Architect Ricardo Bofill converted a 19th century plant into his firm's head office, La Fabrica, and his own personal residence. As Ricardo Bofill Taller de Arquitectura's website puts it, "Eight silos remained, which became offices, a models laboratory, archives, a library, a projections room and a gigantic space known as 'The Cathedral', used for exhibitions, concerts and a whole range of cultural functions linked to the professional activities of the architect." Architecturally the project refers to Catalan Civic Gothic style with surrealist elements.

This sense of entertainment from industrial architecture was continued by sculptor Bob Cassilly in St Louis, USA who decided to build Cementland. Cassilly purchased the former plant and slowly assembled his clinker-themed version of Disneyland. Unfortunately he died in 2001 following an accident with a bulldozer at the site before he finished.

More and more former cement plants will be seeking new purposes as Europe rationalises its cement industries and excess capacity is eliminated. China too faces similar issues as it consolidates its industry. Most will probably lie fallow before eventually being knocked down and then turned into something following the cheapest economic path forward. With luck though, some will follow the dreams of Zedfactory and people like Ricardo Bofill and Bob Cassilly.

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