Displaying items by tag: Plant
US: Sublime Systems has acquired a site in Holyoke, Massachusetts, to build its first commercial-scale cement plant. The planned unit is expected to be commissioned in 2026, create 70 jobs, and will eventually have a capacity of 30,000t/yr. The selected site previously housed paper mills and is powered by local hydroelectric resources. The project is also being supported by a state tax credit from the Economic Development Incentive Program and local Tax Increment Financing from the City of Holyoke to offset property taxes. The commercial-scale plant is being developed as a stepping-stone before building a larger 1Mt/yr plant in the future.
Sublime Systems chief executive officer and co-founder Leah Ellis said “The same qualities that made Holyoke a world-class industrial hub in the past perfectly position it to now be the home for clean tech manufacturing of the future.” She continued, “The Water Street site exemplifies that in its ample space, industrial zoning, access to renewable hydroelectricity, utilities and even rail.”
Sublime Systems is commercialising an electrolysis cement production process that will manufacture cement at ambient temperature from a variety of calcium sources. Its Sublime Cement product received an ASTM C1157 designation in September 2023. The company has raised over US$50m from a consortium of climate technology investors, Advanced Research Projects Agency-Energy (ARPA-E) funding and strategic investor Siam Cement Group.
Ratna Cements commissions upgraded Mudhol cement plant
09 January 2024India: Ratna Cements has inaugurated its Mudhol cement plant in Karnataka after competing modernisation work. Following its previous upgrade in 2016, the plant had an integrated capacity of 365,000t/yr and an additional grinding capacity of 73,000t/yr. The Hindu newspaper has reported that parent company MRN Group marked the occasion of the latest inauguration with an announcement that it plans to build a new 1Mt/yr cement plant adjacent to the existing one in Mudhol.
MRN Group chair Murugesh Nirani noted importance of the group’s work to create jobs for Karnataka.
Eastern Province Cement awards Al Khursaniyah cement plant expansion contract to Sinoma CDI
08 January 2024Saudi Arabia: Sinoma CDI says that it has won a contract with Eastern Province Cement for the construction of a new 10,000t/day line at the producer’s 3.5Mt/yr Al Khursaniyah cement plant. The new line will more than double the plant’s capacity to 7.15Mt/yr and cost US$271m, according to Mist News.
Labenmon Investments and West International Holding to build US$1bn cement plant at Magunje
05 January 2024Zimbabwe: Labenmon Investments and China-based West International Holding have partnered for the construction of the planned US$1bn Magunje cement plant in Mashonaland West. The plant will have an integrated capacity of 900,000t/yr, and additional clinker capacity of 1.8Mt/yr. The Zimbabwe Mail newspaper has reported that it will also be equipped with 100MW captive power plant. Construction of a building materials production complex in neighbouring Karoi will commence in parallel with the Magunje cement plant project. Construction of the Magunje plant will generate 5000 jobs in the local area, according to West International Holding. The partners expect the plant, when operational, to help to close a local supply gap.
Al-Diyar Al-Iraqia for Investments Company to acquire 49% stake in Northern Region Cement’s Iraq business
04 January 2024Iraq: Al-Diyar Al-Iraqia for Investments Company and Northern Region Cement have concluded a deal under which the former will acquire a 49% stake in the cement producer’s business in Iraq. Argaam News has reported the value of the deal as US$44m. Northern Region Cement said that the new strategic partnership would help it to further expand its investments in the promising market. It will use the proceeds of the deal to repay loans and for ‘external investments.’
Northern Region Cement plans to build a US$139m, 1.32Mt/yr integrated cement plant at an unspecified location in Iraq.
Update on Kyrgyzstan, January 2024
03 January 2024Kyrgyzstan had a couple of prominent stories in the press towards the end of December 2023 with news of a new plant and continuing data showing that cement production has grown.
The Chüy project was first announced by the government in mid-2022 when it signed an investment agreement with a consortium comprising representatives from Terek-Tash and ZENIT. More information on the unit emerged this week when the Russian-Kyrgyz Development Fund revealed that it made a loan of US$45m towards the scheme based in the northern Chüy region of the country. The plan is to build a 1.7Mt/yr plant with a budget of US$160m. Equipment to build the plant is reportedly being sourced from companies in China and Russia. Special features of the project include a waste heat recovery unit and the use of ash from the Bishkek Thermal Power Plant in the production process. The plant is expected to be launched in 2024.
Graph 1: Cement production in Kyrgyzstan, 2018 - 2023. Source: National Statistical Committee of the Kyrgyz Republic.
One reason why the government might be keen to build a new plant is because cement production has mostly grown in each of the past five years, with the exception of 2020, when the Covid-19 pandemic began. In 2022 it increased by 7% year-on-year to 2.7Mt and the latest data from the National Statistical Committee indicates that it rose by 11% year-on-year to 2.6Mt in the 11 months to the end of November 2023. If this rate held in December 2023 then it looks likely that the country will have produced just under 3Mt in 2023. At the same time the country’s exports of cement have also been falling. In November 2023 the government of Kazakhstan’s Jambyl Region said that it had found investors to support construction of a railway line between the locale and Kyrgyzstan due to a ‘building boom’ in the latter country.
Earlier in 2023 the Eurasian Development Bank (EDB) said it had earmarked US$48m for the modernisation of equipment at the Kant Cement plant, operated by Kazakhstan-based United Cement Group (UCG), also in Chüy region. The plant is the biggest in Kyrgyzstan, running five wet process production lines, according to the Global Cement Directory 2023. The EDB linked its investment to a hydroelectric project in the country that it is also funding, pointing out that such structures require lots of cement and concrete. This follows a previous upgrade project by owner Kazakhstan-based United Cement Group (UCG) at the plant from 2021 to March 2023. This involved efficiency and environmental gains such as installing bag filters and converting a cement grinding mill to a closed circuit. China-based and CNBM subsidiary China Triumph International Engineering was the lead project partner. In early December 2023 UCG announced that it had signed another contract with China Triumph International Engineering over the summer to build a new dry production line at the site with a clinker capacity of 0.8Mt/yr. At the time of the announcement it said that preparation of the construction site had started and that work had begun on installing a pile foundation.
Finally, one more Kyrgyz news story of note in recent months was the announcement in October 2023 that the government had effectively nationalised the Kurmentinsky Cement plant in Issyk-Kul Region. The reason why it had done so was unusual because it said that a 93% share in the company running the plant had been transferred to the State Property Management Agency following the death of its former owner. The former owner was one Kamchybek Kolbaev, an organised crime boss who had been listed on the US Department of State Transnational Organized Crime Rewards Program and was reportedly killed by state security services in early October 2023. The remaining shares in the plant have been passed to its workers and the government further said that it intends to upgrade the site.
The cement sector in Kyrgyzstan is modest and in need of modernisation. It appears to be having a resurgence at the moment though with production mounting and at least two major plant projects underway. The country is in a compelling position economically and geopolitically given its membership of the Russia-backed Commonwealth of Independent States (CIS) and its proximity to China. Various projects backed by the latter’s Belt and Road Initiative, both underway and forthcoming, would certainly appear to benefit from more efficient local cement production and higher volumes.
Upcoming 1.7Mt/yr Chüy cement plant to cost US$160m
02 January 2024Kyrgyzstan: Central Asia Economic Outlook News has reported that the upcoming Chüy cement plant will have a capacity of 1.7Mt/yr and cost US$160m in total. The Russian-Kyrgyz Development Fund will contribute US$45m towards the costs of the project. When operational, the Chüy cement plant will use waste ash from the nearby Bishkek power plant in its cement production. Investors expect the facility to generate 650 new local jobs and to increase Chüy Region’s trade with neighbouring Russia.
Cementi Tojik disbands and shuts Dushanbe cement plant
02 January 2024Tajikistan: Cementi Tojik announced the closure of the 1.1Mt/yr Dushanbe cement plant and its disbandment as a company on 26 December 2023. Asia-PLUS News has reported the reason for the company’s departure from the industry as a government regulation issued in mid-2023, which ordered the closure of the plant due to ‘serious’ emissions violations.
New Gas pipeline built at Najaf cement plant in Iraq
01 January 2024Iraq: A 1200m dry gas pipeline feeding the Najaf cement plant has been commissioned. The project was the first external assignment carried out by the Oil Pipelines Company, according to the National Iraqi News Agency. The plant is operated by the Southern Cement Company.
Holcim Argentina achieves 75% renewable energy use
25 December 2023Argentina: Throughout the second half of 2023, Holcim Argentina estimates that it will use 75% renewable energy. The milestone is the outcome of an agreement signed with 360 Energy in April 2023, under which the renewable power provider contributes to the energy mix at all of Holcim Argentina’s cement production facilities. Holcim Argentina says that the deal will help to eliminate 68,600t/yr of CO2 from its operations. The producer said that it also invested in upgrades to help reduce its water consumption by 6% throughout 2023.
Holcim Argentina has invested US$1m in on-going and planned upgrades to its facilities, and plans to invest a further US$4.9m.