Displaying items by tag: Plant

India: Dalmia Cement will set up a new cement plant in Madhya Pradesh with a capacity of 4Mt/yr, at a cost of US$475m. This plant will reportedly be the first in the country to operate entirely using renewable energy, according to Group Managing Director Punit Dalmia.

India: UltraTech Cement has entered a collaboration agreement with the Institute for Carbon Management (ICM) at the University of California (UCLA) to develop new technology that aims to reduce carbon dioxide emissions from cement production. The partnership will see the construction of a demonstration plant at one of UltraTech's integrated cement plants. Further details on the technology are available in Global Cement’s news story from 15 October 2024.

US: California-based climate technology startup Furno Materials has been awarded US$20m by the US Department of Energy (DOE) for a new ‘low-carbon’ cement production facility in Chicago. The facility will use recycled industrial byproducts to produce cement, with the aim to reduce carbon emissions ‘significantly’, according to the Chicago Business Journal. This investment is part of a broader DOE initiative that is funding 14 projects totalling US$428m, in order to address clean-energy supply chains and boost US manufacturing. The project is expected to create 80 jobs.

Azerbaijan: Shahbulag Mining subsidiary AzCement has launched a new cement plant project in Askeran village, Khojali district, according to ABC Azerbaijan news.

Economy minister Azerbaijan Mikayil Jabbarov posted on X that "The AzCement cement plant with a production capacity of 60,000t/yr will provide jobs for 70 people. The enterprise will contribute to strengthening the infrastructure and industrial potential of the liberated territories, as well as economic growth of the region."

India: Jindal Panther Cement (JPC), part of the Jindal Group, has commissioned its first cement grinding unit with a capacity of 1.5Mt/yr at Angul, Odisha. The unit will use about 1Mt/yr of blast furnace slag from Jindal subsidiary Jindal Steel & Power’s (JSPL) nearby integrated steel plant, operating with the industry's lowest clinker factor as part of its decarbonisation strategy. The Angul grinding unit will produce low-carbon Portland slag and composite cement for central and eastern India, repurposing waste from JSPL's operations and aligning with the group's decarbonisation goals. In the future, JPC plans to increase production capacity at both of its facilities, Angul and Raigarh, to 7Mt/yr, with an investment of US$257m.

CEO of JPC, Rohit Vohra, said "The commissioning of our Angul grinding unit marks a significant step in our journey towards a sustainable future. Our low-carbon cement and innovative distribution model position us uniquely to support eastern India's infrastructure growth while contributing to a greener planet."

India: The environmental public hearing for Meghatop Cement's proposed integrated cement plant in Wahiajer village, Elaka Narpuh, was conducted on 18 October 2024, according to The Shillong Times. The plant is planned to have a 3.3Mt/yr clinker capacity and 16MW waste heat recovery system, and has faced a mixed reaction from several community members. Franky Laloo from the Meghalaya Pollution Control Board led the hearing, attended by district officials, villagers and company representatives. Supporters emphasised the potential community benefits of the plant, but the Jaintia Women Council expressed some concerns, saying that “We intended to voice our opposition at the hearing, but were prevented by village volunteers and police. A hearing that only accommodates supporters is unacceptable.”

Burkina Faso: AVIC International Beijing, in collaboration with Humboldt Wedag GmbH (KHD), has won an engineering, procurement and construction (EPC) contract from Ciments de l'Afrique (CIMAF) to build a 900t/day clay calcination plant. This plant aims to integrate with CIMAF's existing clinker grinding line to produce calcined clay cement, potentially reducing CO₂ emissions by up to 30%, according to the company. KHD will be responsible for designing and equipping the plant with clay calcination technology, while AVIC, as the EPC contractor and KHD's parent company, manages the overall project execution.

KHD's system features a two-stage preheater and flash calciner with a pre-combustor, offering adaptability for the future installation of KHD’s Pyrorotor technology to maximise secondary fuel usage. The technology also includes a colour stabilisation process to maintain consistent supply of grey or black calcined clay. The project is scheduled for completion by mid-2026.

CIMAF Group Vice-President, Malik Sefrioui, said "This project is a major piece of our group decarbonisation roadmap, fully financed by IFC under a green loan form. Two other similar projects are being studied and will be launched very soon. The choice of AVIC/KHD is based on their long track record in cement pyro-processing projects. We are sure that this inaugural partnership will deliver significant added value for both parties."

Zimbabwe: Huaxin Cement has invested US$15m in a new manufacturing plant in Zimbabwe, according to Bulawayo 24 News. The company has set up a subsidiary Huaxin Zimbabwe, to oversee operations. Huaxin Zimbabwe director Clemence Gomba said that the initial capacity will be 300,000t/yr, potentially increasing to 1Mt/yr if lime reserves are accessed, adding that he wanted “Zimbabweans to get cement at their doorsteps.” The plant will serve both local and export markets. Huaxin plans to employ five Chinese nationals and 200 local people.

Company CEO Mr Chen said “We started construction of the site last month [September 2024] and we hope to finish by the end of November 2024. In December 2024, we will start the production of cement. The plant will start with a production capacity of 25,000t/month of cement, we will mainly be manufacturing 32.5 and 42.5 cement. We hope to satisfy the local market so that we can reduce our imports. We hope to find some limestone reserves so that we will not be importing any clinker.”

Industry and Commerce Minister Mangaliso Ndlovu toured the site, saying that Zimbabwe is experiencing a surge in imports mainly from Zambia and South Africa, a reflection that local production is ‘not satisfying’ the market.

Saudi Arabia: Eastern Province Cement Company has secured US$226m through a credit facilities agreement with Saudi National Bank. Arab News Releases has reported that Eastern Province Cement Company will use the funds for an upcoming new 10,000t/day line at its Al Khursaniyah cement plant in Eastern Province.

The on-going construction of the Al Khursaniyah cement plant’s new line has a budget of US$271m and was first announced on 7 January 2024.

Philippines: The Department of Trade and Industry (DTI) of the Philippines government has welcomed Thailand-based Shera’s upcoming US$50.4m Mabalacat fibre cement board plant in Pampanga. The DTI expects the plant to help to reduce the Philippines' reliance on imported fibre cement boards from 100%. The Manila Bulletin newspaper has reported that the plant, scheduled for commissioning in early 2025, is also expected to create 300 new jobs.

The Philippines’ trade secretary Cristina Roque said "This investment aligns perfectly with our strategic goals of becoming a global hub for manufacturing. By leveraging state-of-the-art technologies such as AI and Internet of Things, Shera is setting a new standard for innovation in the Philippines.”