Displaying items by tag: Expansion

India: JK Cement has commissioned a new 1Mt/yr cement grinding facility at its Prayagraj works, raising the unit’s capacity from 2Mt/yr to 3Mt/yr and the company’s total grey cement capacity from 25.3Mt/yr to 26.3Mt/yr. The project forms part of JK Cement’s 6Mt/yr capacity expansion plan approved in January 2024, which includes brownfield projects in Panna, Hamirpur and Prayagraj, and a greenfield plant in Bihar.

India: Sagar Cements reported sales of US$146m in the first half of the 2026 financial year, up by 22% year-on-year. Its costs also rose steeply, by 11%, to US$149m. As such, its loss before interest and taxation was US$2.58m. This represents a successful reduction of 82%, from US$14.4m in the first half of the 2025 financial year. Sagar Cements proceeded with expansion projects at its Andhra Cements and Jeerabad cement plants ‘as per plan.’ Subsidiary Andhra Cements has since commissioned a six-stage preheater at its Dachepalli Plant in Andhra Pradesh on 23 October 2025. By the end of the 2026 financial year, Sagar Cements expects to commission a 4.35MW waste heat recovery plant at its Gudipadu plant in Andhra Pradesh and complete a 50% capacity expansion at its Jeerabad plant in Madhya Pradesh, up to 1.5Mt/yr. The group forecast full-year sales volumes of 6Mt.

Capital Markets News has reported that Joint Managing Director Sreekanth Reddy said "Our focus on operational efficiency and cost optimisation helped us sustain healthy margins even in a softer pricing environment. EBITDA/tonne remained resilient, supported by higher plant utilisation levels and disciplined cost management across the value chain. We have maintained our growth momentum in the second quarter of the 2025 financial year, despite the seasonal impact of the monsoon. As expected, realisations softened during the quarter; however, the overall operating environment remained stable, with costs remaining low.” Looking ahead to the current, second half of the financial year, Reddy said "With the monsoon season now behind us, we expect demand momentum to pick up, led by the continued push in infrastructure, housing and other construction activities.”

India: Aditya Birla Group subsidiary UltraTech Cement will invest US$1.23bn to grow its cement production capacity by 10% to 241Mt/yr. The company’s board has approved new plant projects and expansions amounting to 22.8Mt/yr of additional capacity, scheduled to begin coming online from the start of the 2028 financial year on 1 April 2027.

Chair Kumar Mangalam Birla said “The latest capacity expansion follows US$5.69bn invested in the past five years. The investment reflects the company’s confidence in the Indian economy and the scale of its infrastructure ambitions. When capital is deployed strategically, it energises ecosystems, deepens industrial linkages and creates durable employment. As India enters a transformative era of infrastructure and economic development, UltraTech is well-positioned to meet the rising demand for cement.”

Australia: Boral has applied to extend its Montrose quarry in Victoria. The Star Mail newspaper reported that the company proposes to expand the quarry’s extraction area by 12.5ha, allowing access to a further 20Mt of additional materials, equivalent to 30 years’ supply for Boral’s local operations.

Egypt: Deputy Prime Minister for Industrial Development and Minister of Industry and Transport Kamel El-Wazir met with cement producers to discuss production trends, recent price declines, and ways to increase capacity and restart idle production lines, according to a ministry statement. The meeting forms part of the Ministry of Industry’s plan to enhance efficiency in the cement sector and ensure sufficient supply to the local market. Officials reviewed recent price movements, local production levels, and reasons for the shutdown of certain production lines, with a view to their reactivation, according to Zawya news. Cement manufacturers continue to submit monthly production reports to the General Authority for Industrial Development (IDA), including data on licensed capacities, actual output and exports. The review showed that several companies have the technical ability to exceed their currently licensed production limits.

In response, the IDA will study applications from these producers to expand permitted capacities, aiming to optimise resource use, increase supply and stabilise market prices. The meeting also addressed the causes of plant shutdowns, including spare part shortages and ongoing renovation of production units. Some companies are upgrading their systems to align with production and efficiency standards. El-Wazir reaffirmed the Ministry’s commitment to supporting plants in overcoming technical or administrative obstacles and restoring full operational capacity. The meeting further discussed expanding the use of alternative fuels derived from agricultural and household waste to reduce production costs and environmental impact. Cement companies reportedly expressed interest in this transition, viewing it as a way to enhance competitiveness and sustainability.

US: Silvi Cement, a division of Silvi Materials, has announced a significant expansion of its cementitious materials distribution network, with new facilities in North Carolina and Ohio.

The company has opened a temporary cement rail load-out facility at the deep-water port of Morehead City, North Carolina, now fully operational for pickup and delivery. Construction is also underway on a major cement import terminal at the same site, scheduled to open in 2027. The upcoming terminal will feature two 100,000t domes for Type I/II low-alkali cement and Grade 120 slag, with round-the-clock truck loading and direct rail loadout capabilities.

Silvi is simultaneously developing a large-scale, rail-served cement distribution terminal in Central Ohio, expected to open in spring 2026. Designed to handle over 250,000t/yr, the facility will distribute Type I/II low-alkali cement and Grade 120 slag to meet rising demand across the Midwest. Until the Morehead City domes are completed, both terminals will be supplied by rail from Silvi’s flagship cement terminal in Bristol, Pennsylvania, which houses three domes with a combined storage capacity of 165,000t.

Syria: The Ministry of Economy and Industry has signed a memorandum of understanding (MoU) with Iraq’s Vertex Investment Group to rehabilitate and expand the Hama Cement plant. The agreement covers the rehabilitation and operation of the plant’s third line, increasing capacity from 3300t/day to 5000t/day of clinker within 13 months. It also includes the construction of a new 6000t/day line, which will raise the plant’s total production capacity to around 11,000t/day over the next five years. The MoU also provides for worker training, application of international quality standards, and compliance with environmental and occupational safety requirements.

India: Dalmia Bharat, through its subsidiaries, has announced a strategic investment of approximately US$397m in Maharashtra and Karnataka. The company will set up a 3.6Mt/yr clinker unit and a 3Mt/yr grinding unit at its existing Belgaum plant in Karnataka, alongside a new greenfield split grinding unit of 3Mt/yr in Pune, Maharashtra. The projects, funded through a mix of debt and internal accruals, are expected to be commissioned by the fourth quarter of the 2027 financial year. Following completion, and factoring in ongoing 2.9Mt/yr expansions in Assam and Bihar, Dalmia Bharat’s installed capacity will rise to 55.5Mt/yr.

The Belgaum expansion will strengthen supply in southern Maharashtra and deepen the company’s reach in Karnataka, while the Pune plant will focus on the untapped western Maharashtra markets.

Puneet Dalmia, managing director and CEO of Dalmia Bharat, said “This investment is a significant step in our Phase II expansion strategy, bringing us closer to strengthening our position as a pan-India player and to reach our intermittent goal of 75Mt/yr capacity by the 2028 financial year. The increase in our production capacity is primarily to meet the growing infrastructure demand in Western India.”

India: Penna Cement Industries, a subsidiary of Ambuja Cements, has commissioned a 2Mt/yr brownfield expansion of its cement grinding unit in Krishnapatnam, Andhra Pradesh. With this commissioning, Ambuja Cement’s consolidated cement capacity has risen to 106.45Mt/yr.

India: JK Lakshmi Cement has increased its cement production capacity from 16.5Mt/yr to 18Mt/yr following the commissioning of a new grinding unit in Surat and de-bottlenecking of cement mills at Jaykaypuram and Sirohi. According to the company’s filing, the Surat grinding unit adds 1.35Mt/yr.