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Sinoma International Engineering revealed this week that it has signed a Euro218m contract to supply a new clinker production line for Holcim Belgium. The scope of the deal covers building the new line from limestone unloading via train to clinker transportation and storage. Provisional acceptance and first clinker are stipulated to occur within about four years, by late 2027. Holcim Belgium operates the Obourg Plant, its only integrated unit in the country, and the unit has been preparing to build a new line as part of its Go4Zero project.

Two main points compete for one’s attention with the project at the Obourg Plant. Firstly, this may be the first time a large Europe-based cement producer has publicly contracted a China-based supplier to build a new production line. Secondly, the new line is part of a process to first replace two wet kilns at the site with a dry kiln. This is part of a grand plan at the site to add oxyfuel technology to the plant and then start capturing most of the CO₂ emitted for sequestration in the North Sea.

On the first point, China-based Sinoma International Engineering reported to the Shanghai Stock Exchange in early December 2023 that it had signed a contract for the project. Holcim Belgium has not said that it has appointed the subsidiary of CNBM but this is not unusual. Buyers are at liberty to name suppliers, or not as may be the case. Holcim has been talking about the Go4Zero project for several years though, so appointing a lead contractor is not surprising.

Yet, some cement companies in Europe have previously been circumspect about revealing the use of China-based suppliers. Lafarge France, for example, did not appear to publicly name the involvement of Sinoma International Engineering and its subsidiaries on the construction of a new line at its Martres-Tolosane cement plant between 2019 and 2022, although Lafarge Poland did say in 2020 that it had contracted China Triumph International Engineering for an upgrade to its Małogoszcz cement plant. No doubt there have been other plant projects in Europe from China-based suppliers that Global Cement Weekly is unaware of. It is also worth considering that just because a lead contractor on a plant project is from a particular country it doesn’t mean that the equipment and other sub-contractors necessarily are. And, of course, to add to the confusion, some Europe-based equipment suppliers are owned by companies based in China.

This leads to the second point. Holcim Belgium’s eventual goal is to set up a full-scale carbon capture, transportation and sequestration (CCUS) operation at Obourg using oxyfuel technology by the end of the 2020s. Spending over Euro200m on building a new (but conventional) production line is not trivial but it is being presented as one step towards creating a cement plant for the net zero age. To this end Holcim Belgium has been less shy in naming its partners for the second phase of the project: Air Liquide; Fluxys; and TotalEnergies. This may be due to the collaborative nature of this phase though and the need to apply for European Union (EU) funding to support it. In July 2023 Holcim disclosed that the EU Innovation Fund had allocated grants for three of its projects including the one at Obourg.

For reference, a number of other full-scale oxyfuel projects have been announced in Europe including in Germany at Heidelberg Materials' Geseke cement plant, Holcim Deutschland's Lägerdorf plant in Germany and Schwenk Zement’s Mergelstetten plant. Another one is planned for Heidelberg Materials’ CBR's Antoing cement plant in Belgium. Most of these are planned for the late 2020s or with pilots sooner. The key bit of information to consider here is that adding oxyfuel technology to a cement kiln (or building one with it to start with) makes it easier to capture CO₂ from the flue gas as it is more concentrated. However, the technology is newer and less-tested than many post-combustion carbon capture methods. Hence, the world’s first full-scale CCUS unit at a cement plant, at Brevik in Norway, will use a post combustion method.

All of this begs the question about where the value will lie in building cement plants for the age of net zero? The planned work at Holcim Belgium’s Obourg Plant pretty much summarises this quandary. Building a cement production line is expensive but the cost of disposing of CO₂ may become the single-biggest driver of whether a plant is profitable or not if governments are serious about reaching net zero. To that end today’s announcement from the 2023 United Nations Climate Change Conference (COP28) calling on the parties to “transition away from fossil fuels to reach net zero” is another sign of the increasing effects of the so-called ‘carbon agenda’ upon the cement sector. In which case the companies that can supply equipment to take care of the CO₂ emissions start becoming more important and discussions over who supplies the rest of the kit less so. Naturally, some cement equipment suppliers are already pivoting towards this approach. Others may find different solutions. Whether this works or not is a question for the future. In the mean-time, building new plants is looking increasingly collaborative.

India: Sanghi Industries has appointed Sukuru Ramarao as its chief executive officer (CEO). He succeeds Ravi Sanghi, who was the chair and managing director, following the acquisition of a majority stake in the company by Adani Group subsidiary Ambuja Cements. Sanjay Kumar Khajanchi has been appointed as the chief financial officer, Manish Mistry as company secretary and Ajay Kapur as chair of the company’s board of directors.

Sukuru Ramarao holds over 35 years of professional experience in the building materials sector. He started working for Ambuja Cements in the late 1990s, eventually becoming the company’s chief manufacturing officer in the 2021. He then became the CEO of Adani Group’s cement business in 2023. He holds an undergraduate degree in chemical engineering from the Sri Venkateswara University in Tirupati, Andhra Pradesh.

Sanjay Kumar Khajanchi has worked for Ambuja Cements for over 20 years, reaching the position of Head - Finance & Controlling in 2021. He holds a bachelors degree in commerce from St Xavier's College in Kolkata, qualifications from the International Institute for Management Development in Lausanne, Switzerland, as well as various professional financial accreditations.

Manish Mistry has worked with a wide variety of companies for over 15 years including Bell Ceramics, Alembic Group, Cadila Group and GACL before joining Adani Group in 2022. He is a member of the Institute of Company Secretaries of India and holds a degree in commerce and law from the Maharaja Sayajirao University of Baroda in Vadodara, Gujarat.

Ajay Kapur has been the CEO of Adani Group’s cement business since mid-2022. He has worked for over 25 years in the cement sector, originally starting at Ambuja Cements in 1993. He subsequently became the company’s managing director and CEO from 2014 to 2019. He then was the head of the aluminium and power division at Vedanta Group. Kapur holds an undergraduate degree in economics from St Xavier's College, a master of business administration (MBA) degree from the K J Somaiya Institute of Management and has completed the Advanced Management Programme at The Wharton School of the University of Pennsylvania.

UAE/UK: The Global Cement and Concrete Association (GCCA) has welcomed the first international agreement to transition away from fossil fuels, signed by 200 countries at the COP28 climate conference in Dubai. The GCCA said that the deal recognises the need for deep, rapid and sustained reductions in global CO2 emissions.

GCCA chief executive officer Thomas Guillot said “We welcome the progress made at COP28. Decarbonising global industries such as ours will take the collective effort of governments and industry, finance and policymakers, scientists and civil society, all working together. On behalf of our industry and alongside our members who represent the majority of cement production globally, we participated in the preparation and launch of a number of key initiatives that will help enable the shift to net zero – including the Industrial Transition Accelerator, Cement Breakthrough, and Carbon Management Challenge.” He added “We are fully committed to decarbonising our sector and have a detailed net zero commitment and pathway which we are already working towards, including the substitution of fossil fuels, the use of renewable energy and the deployment of new technologies such as CCUS.”

World: Carbon capture technology developer Nuada has entered into partnerships with four global cement market leaders. Cementos Argos, Cementos Molins, Holcim and Siam Cement Group (SCG) will all collaborate with Nuada to evaluate its latest carbon capture system for use in cement plants. The parties concluded the agreements with the support of the Global Cement and Concrete Association (GCCA), through its Innovandi Open Challenge.

Cementos Argos future tech leader Daniel Duque said “The GCCA Innovandi Open Challenge is a tremendous initiative where cement players collaborate with innovative companies that are developing the technologies and business models of a low CO₂ construction industry. Nuada technology is a very interesting proposal with great potential.”

Cementos Molins’ chief innovation officer, Ignacio Machimbarrena, said “We are steadfast in our commitment to achieve carbon neutrality by 2050. Acknowledging the crucial role of carbon capture in this mission, we see Nuada's innovative Metal-Organic Framework (MOF) technology as a promising solution. Cementos Molins is fully dedicated to supporting this pioneering technology and collaborating with industry partners to pave the way for a greener future.”

Holcim’s global head of research and development, Edelio Bermejo, said “With carbon capture projects around the world and a commitment to invest US$2.28bn by 2030, we are leading our industry’s transition to a net-zero future. Partnering with Nuada will facilitate the testing and accelerate the deployment of their technology, ultimately supporting the scaling up of carbon capture efforts. We look forward to continued innovation and collaboration within the industry towards the goal of a net-zero future.”

SCG carbon capture and utilisation (CCU) director Surachai Vangrattanachai said "Collaborating with Nuada has been instrumental in our pursuit of innovative solutions. Their commitment to advancing technology aligns seamlessly with SCG's vision for sustainable progress. Together, we aim to pioneer transformative initiatives that drive us closer to net zero emissions.”

The GCCA’s cement, innovation and ESG director Claude Loréa said “This announcement is a testament to the success of the GCCA’s pioneering Innovandi Open Challenge Programme. It’s great to see Nuada – one of the first start-ups we worked with when we launched the programme in 2021, going from strength to strength, and helping to develop the vital carbon capture technology our industry needs to help us achieve net zero by 2050.”

Nuada co-chief executive director Conor Hamill said “The commitment of these major cement players to collaborate with Nuada attests to the potential of our carbon capture innovation as a cornerstone solution for low-carbon cement, and we eagerly anticipate working together to accelerate its deployment.”

Poland: The European Commission has granted Lafarge Polska, Air Liquide Polska and energy provider Orlen Euro2.54m in funding for their construction of a 3Mt/yr CO₂ terminal in Gdansk, Pomeranian Voivodeship. The terminal will transmit captured CO₂ from local industrial sites, including 1Mt/yr from Lafarge Polska’s Kujawy w Blelawach cement plant in Kuyavian-Pomeranian Voivodeship, for sequestration below the North Sea. ISB News has reported that the partners will use the European Union funding to complete plans, including front-end engineering design, for the terminal.

US: France-based Hoffmann Green Cement Technologies has signed an exclusive licensing agreement with a partner in the US to build and operate ‘several’ new units to produce its clinkerless cement in Florida. Business Wire News has reported that the units will employ the same model as Hoffmann Green France Cement Technologies’ existing H2 unit in France.

Hoffmann Green Cement Technologies co-founders Julien Blanchard and David Hoffmann said "Following on from the contract signed with Shurfah in Saudi Arabia a few weeks ago, we are delighted to continue our international expansion with the announcement of this future site in the United States. This agreement with a Florida-based partner demonstrates the appeal, beyond our borders, of our clinker-free cement and our vertical production model. We are proud to be working alongside our partner to decarbonise the construction sector in a state as strategic as Florida, the third most populous state in the US.”

India: UltraTech Cement plans to more than double the share of renewable electricity in its energy mix to 60% by the 2026 financial year, which will end on 31 March 2026, from 22% at present. Asian News International has reported that the group plans to reach 85% renewable energy use by 2030. It presently has 691MW-worth of installed renewable power capacity, comprised of 429MW of contracted renewable power plants and 262MW of waste heat recovery (WHR) plants. Other decarbonisation technologies in UltraTech Cement’s operations besides renewable power include its use of compressed natural gas and liquefied natural gas as vehicle fuel.

India: Adani Group has committed to investing US$100bn in the decade to the end of 2033 towards transitioning its operations to net zero CO₂ emissions by 2050. The scope of investments will include the group’s cement business in addition to logistics and power generation. The group has also set a target for five of its subsidiaries, including ACC and Ambuja Cements, to become net zero by 2050 or earlier. Adani Enterprises currently plans to build a 10GW/yr-capacity solar panel plant, a 10GW/yr-capacity wind turbine plant and a 5GW/yr-capacity hydrogen electrolysers plant.

Adani Group said "The roadmap to the net zero transition will require green hydrogen solutions in its last mile. To make green hydrogen adoption feasible, Adani's track record in large-scale renewables and fully integrated manufacturing with end-to-end engineering, procurement and construction capability — all in one single location — uniquely positions it to secure lower costs."

Germany/UAE: Holcim has claimed two sustainability awards at the COP28 climate conference for its work on the Carbon2Business carbon capture project at its Lägerdorf cement plant in Germany. Holcim won a COP28 Presidency’s Energy Transition Changemaker award and the Outstanding Project award for Germany at the COP28 Mission Innovation Net-Zero Industries Awards. The COP28 Presidency Energy Transition Changemaker initiative fosters deployment of scalable innovations to accelerate decarbonisation. Holcim was among 39 winners across four different industries. Meanwhile, the Mission Innovation Net-Zero Industries Awards are the first global competition in recognition of projects that have revolutionised industries, disrupted the status quo and set new benchmarks for decarbonisation in energy intensive sectors.

Holcim’s chief sustainability officer Nollaig Forrest said “It's great to close COP28 with two awards for our Carbon2business project in Lägerdorf. This is just one of our six carbon capture, storage and utilisation projects in Europe enabling us to produce at least 8Mt/yr of fully net zero cement by 2030.” Forrest added “These awards recognise companies for their collaboration and innovation, and at COP28 Holcim continued to create momentum with our partners across the building value chain to accelerate decarbonisation.”

Rwanda: CIMERWA increased its sales by 12% year-on-year to US$82.5m during the 2023 financial year, which ended on 30 September 2023. Its profit also grew, by 19% to US$16.1m. KT Press news has reported that the National Cement subsidiary, at that time a subsidiary of South Africa-based PCC, attributed the growth to its optimisation of production processes, cost savings initiatives and revamped route-to-market model for both the domestic and export markets.

Chief executive officer James Oduor said "We are very proud of this past year's financial performance. We remain very optimistic that the optimisation of selling prices as well as distribution channels for both domestic and export markets will translate to an even better performance in the coming year." He added "We have put in place a strategy and roadmap to guide actions around environmental, social and governance (ESG) and remain steadfast in our commitment to continually deliver superior value to our customers, shareholders and the nation as whole, all while fulfilling on our promise to continue strengthening Rwanda."