Displaying items by tag: Intercement

We return to Brazil this week where Cimento Itambé has inaugurated a new kiln at its plant in Balsa Nova, Parana. The US$92m investment has added 0.6Mt/yr of cement production capacity to the unit, bringing its total to 3Mt/yr. Notably, the new kiln is intended to support the use of alternative fuels (AF) such as biomass and industrial waste. Local press reports that the new kiln can operate with a 50% AF thermal substitution rate (TSR) and in tests it has reached as high as 67%.

Local market leader Votorantim Cimentos has also embarked on an upgrade programme linked to increasing co-processing rates. In May 2025 it said that it had received and begun installing a new cement mill, supplied from China, at its Salto de Pirapora plant near São Paulo. Earlier in August 2025 it revealed that it was spending US$60m on upgrades at its Nobres and Cuiabá plants in Mato Grosso. A new cement grinding mill is to be installed at the Nobres plant. This should increase the site’s cement production capacity to 1.2Mt/yr from 0.6Mt/yr. At Cuiabá the company is installing a tyre shredding unit via its Verdura subsidiary to support increased rates of co-processing of AF. Work on these projects is set to start in 2025 with completion scheduled by the end of 2026.

These schemes are part of the group’s larger US$920m upgrade investment plans across the country. Announced in early 2024, this is intended to increase competitiveness and co-processing capacity and reduce CO₂ emissions. It will also add 3Mt/yr to the company’s production capacity. An investment of US$150m from the International Finance Corporation (IFC) in 2023 to Votorantim to support the uptake of AF is likely to have helped the decision to upgrade. The company currently has a target of a 50% TSR by 2030.

Of the other major producers, CSN is also aiming for a 50% TSR by 2030. It said in its 2024 sustainability report that all of its kilns were capable of processing AF. It also highlighted upgrade work at its Alhandra, Paraíba, plant in 2024 to handle, store and transport fuels, including biomass. InterCement reported some relatively high TSRs at individual plants in Brazil in 2023. For example, its Ijaci plant in Minas Gerais reportedly had a rate of 42%.

National Cement Industry Union (SNIC) data shows that the co-processing rate of AF reached 32% in 2023. The union says that this puts the sector ahead of its next target of 30% in the mid-2020s. The next one is to reach 35% by 2030. For reference, back in 2019 the country’s Cement Technology Roadmap reported that around 60% of cement kilns in the country were licensed by environmental agencies to co-process waste.

Graph 1: Sales of cement in Brazil, 2017 - 2025. Source: SNIC.

Looking at the domestic industry in general, SNIC reported growth in 2024 and the first seven months of 2025. Sales for the first seven months of the year grew by 4% year-on-year to 38.2Mt. This has been attributed to the real estate sector, boosted by the Minha Casa Minha Vida housing programme, and an expanding job market. Yet jitters remain, with fears of an economic slowdown in the second half of 2025 and uncertainty on how new US tariffs might affect the cement industry indirectly. Despite only exporting around 65,000t of cement in 2024 though, the association is wary of any indirect effects of tariffs.

It’s no surprise that cement plants in Brazil are prioritising AF usage. The market is buoyant and co-processing offers one of the cheapest routes to decarbonising cement production in the short-to-medium term. Increasing the use of AF can also potentially hedge against the cost of imported conventional fuels, such as coke, that are priced in US dollars. This is one example of SNIC’s concern over indirect effects on the cement industry from US tariffs via currency volatility. Expect AF rates to carry on rising.

The 18th Global CemFuels Conference & Exhibition on alternative fuels for cement and lime will take place on 17 - 18 September 2025 in Milan, Italy

Brazil: Mover, formerly Camargo Corrêa, has reached a preliminary agreement to sell InterCement to a group of the company’s creditors.

InterCement, currently the third-largest cement producer in Brazil by volume, filed for bankruptcy protection at the end of 2024 with a combined debt of US$2.6bn. Since then, the recovery plan has faced hurdles to gain approval, including opposition from US-based bondholders who objected to earlier agreements made while InterCement was still seeking out-of-court restructuring. They claimed conflicts of interest and preferential treatment for local creditors.

The company’s debt was previously held by three main banks: Itaú Unibanco, Banco do Brasil and Bradesco. However, in June 2025, a group of foreign creditors, along with Argentina-based Pampa Energía, acquired Itaú’s US$450m in InterCement debt, followed by Banco do Brasil’s US$310m. Bradesco has joined with the other creditors in the deal, meaning that the group now controls 100% of InterCement.

Argentina: An investment group presided over by Argentina-based businessman Marcelo Mindlin has moved one step closer to becoming the new owner of the cement company Loma Negra. The local group is negotiating the acquisition of Loma Negra shares that are currently in the hands of InterCement, the cement company of the Brazil-based holding company Camargo Corrêa. If the deal goes through, Mindlin will control 52% of Loma Negra’s shares, while the remaining shares are listed on the Buenos Aires and New York stock exchanges.

InterCement said in late July 2025 that it had reached an agreement in principle to negotiate the sale of the shares of Loma Negra, within the framework of a restructuring of its liabilities. The deadline for the completion of negotiations is 15 August 2025. Subsidiary Loma Negra is the leading cement producer in Argentina, with a market share of close to 45%. The company will celebrate its centenary in 2026.

It’s been a strong start to 2025 for the Brazilian cement sector. The National Cement Industry Union (SNIC) reported recently that cement sales in the first quarter of 2025 have been the strongest since 2015. Producers sold 15.6Mt in the three month period, a rise of 5.9% year-on-year from 14.7Mt in the same period in 2024.

The result has been attributed to a growing real estate market boosted by housing schemes such as the ongoing Minha Casa Minha Vida programme. SNIC also noted a growing labour market and wage increases, although sales from infrastructure projects failed to keep up. Unfortunately, SNIC is wary of whether the positive news will continue in the second half of 2025. Risks such as interest rates, growing general debt levels and the effects of any potential international trade wars all lie ahead.

Graph 1: Cement production in Brazil, 2017 - 2024. Production estimated for 2024 based on National Cement Industry Union (SNIC) preliminary data on sales. Source: SNIC.

Based on preliminary SNIC data from December 2024, the country likely had its best year in 2024 since the market peaked in the mid-2010s. Cement sales were reported to have risen by 3.9% to 64.7Mt in 2024. Consumption was 73Mt. An estimate of production based on the same rate of growth suggests that cement production may have grown to 69Mt in 2024 from 66.5Mt in 2023.

The three main cement companies - Votorantim Cimentos, InterCement and CSN - each reported domestic earnings growth in 2024. In Votorantim’s case net revenue in Brazil was flat in 2024 at US$1.39bn but its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) increased by 4% year-on-year to US$390m supported by higher prices, volumes and lower costs. InterCement has been in a debt resolution process since December 2024, which will be discussed below. Its sales volumes of cement were flat at 8.6Mt and sales revenue fell by 6.6% to US$557m. Yet, adjusted EBITDA rose by 10.2% to US$135m. CSN’s sales volumes of cement increased by 5.9% to 13.5Mt and its cement business sales revenue by 5.7% to US$810m. However, its adjusted EBITDA zoomed ahead by 39.5% to US$231m. The group attributed its higher sales volumes of cement to its strategy of focusing on logistics and distribution centres to target new markets, build market share and boost synergies.

As covered by Global Cement Weekly previously, InterCement has been trying to sell assets since at least the early 2010s. High debt levels have been a problem more recently and the company entered into judicial recovery, a court-led debt recovery process, in December 2024. How this process plays out should inform the nature of any subsequent divestment of assets. InterCement attempted to sell its subsidiary in Argentina, Loma Nega, to CSN in 2024. Unfortunately, this reportedly failed due to the appreciation of Loma Negra and due to disagreements between bondholders and shareholders of parent company Mover, according to the Valor Econômico newspaper. At home in Brazil, Buzzi, CSN, Huaxin Cement, Polimix, Vicat and Votorantim have all been linked to a potential sale of InterCement assets in a piecemeal fashion. Votorantim, in particular, is expected to face opposition from the local competition regulator CADE if it attempted to buy all of InterCement’s cement plants.

It’s positive to see the cement industry in Brazil starting to reach the sales levels last recorded in 2014. SNIC, understandably, isn't taking anything for granted. It’s warned of more modest growth in 2025, compared to the strong opening quarter, with levels forecast to be somewhere between 1 - 1.5%. It says that this will depend on the “evolution of the economy, monetary policy and investments in infrastructure and housing.” It has also warned of “uncertainties arising from the US.” The other big ‘if’ is whether InterCement can actually start selling cement plants in 2025. Time will tell.

Huaxin Cement revealed this week that it is buying Holcim’s majority stake in Lafarge Africa for US$1bn. The moment marks a big step in the China-based cement producer’s international ambitions. It has been linked in the financial media to many divestments around the world in recent years. Yet this appears to be its largest acquisition so far and it adds to what is becoming a serious sized multinational business in Sub-Saharan Africa.

The details of the deal are that Holcim has agreed to sell its 83% share of Lafarge Africa to Huaxin Cement. Lafarge Africa operates four integrated cement plants in Nigeria at Sagamu and Ewekoro in Ogun State, at Mfamosing in Cross River State and the Ashaka Cement plant in Gombe State. It has a combined production capacity of 10.5Mt/yr. The transaction is expected to close in 2025 subject to regulatory approvals.

Holcim holds a relationship with Huaxin Cement that dates back to the late 1990s when it first bought a stake in the company. Following the formation of LafargeHolcim in the mid-2010s, Lafarge’s subsidiary Lafarge China Cement was sold to Huaxin Cement. At the end of 2023 Holcim reported that it owned just under a 42% share in the company. Huaxin Cement has also bought assets from Holcim as the latter company has divested subsidiaries over the last decade. In 2021 it bought Lafarge Zambia and Pan African Cement in Malawi from Holcim. This adds to other acquisitions in the region. In 2020 it purchased African Tanzanian Maweni Limestone from ARM Cement. Later in 2023 it picked up InterCement’s subsidiaries in Mozambique and South Africa. In addition, in October 2024 local media in Zimbabwe reported that the company was planning to build a grinding plant. Now, throw in the plants in Nigeria and Huaxin Cement is the second biggest cement producer in Sub-Saharan Africa after Dangote Cement.

Huaxin Cement said it had an overseas cement grinding capacity of just under 21Mt/yr at the end of 2023. However, this figure included plants in Cambodia, Kyrgyzstan, Nepal, Oman, Tajikistan and Uzbekistan. Data from the Global Cement Directory 2024 suggests that the company now has 10 integrated cement plants in Sub-Saharan Africa with a cement capacity of around 18Mt/yr. It also operates a number of grinding plants in these countries.

The Lafarge Africa deal is significant because a mainland China-based cement producer has finally hit the US$1bn window in merger and acquisition (M&A) activity overseas. Many potential acquisitions in the sector are linked by the press to Chinese companies these days. However, most of the activity to date has been of a plant-by-plant or piecemeal nature. Alternatively, these companies have been building their own plants around the world as part of the Belt and Road Initiative. Taiwan Cement Corporation (TCC) has spent more buying itself into Türkiye-based OYAK Cement since 2018 but it is headquartered in Taipei.

The question from here is how much further does Huaxin Cement plan to expand both in Africa and beyond? The obvious answer is that it will keep going given the state of the cement sector back home in China, the retreat of the western multinationals and the demographic trends in the region. World population growth is predicted to be fastest in Africa in the coming decades and demand for cement should follow. Outside of Africa, the ‘big’ one recently has been InterCement in Brazil. Unfortunately for Huaxin Cement though, InterCement extended its exclusivity deal with Companhia Siderúrgica Nacional (CSN) in November 2024. If the Lafarge Africa transaction completes then it will be the biggest deal yet and it will welcome a China-based cement company to the big league of international M&A. It may just be the start.

Brazil: InterCement, the indirect controlling shareholder of Loma Negra, has extended its exclusivity agreement with Companhia Siderúrgica Nacional for a potential acquisition of its entire share capital until 16 December 2024. This extension is part of a broader non-judicial collection process and does not impose any binding obligations on InterCement or its shareholders. This follows a previous extension of the exclusivity period in July 2024.

Brazil: InterCement has presented a restructuring plan to local courts. The plan is aimed at reprofiling the capital structure of the company, and has gained approval from creditors representing over one third of its debt. The plan depends on a possible merger and acquisition transaction that is still under negotiation, according to a statement by the company. This plan comes a few months after the company announced it had entered talks to sell to Companhia Siderurgica Nacional.

Argentina: InterCement, the Brazilian group owning Loma Negra, has extended an exclusivity period with Companhia Siderúrgica Nacional (CSN) until 12 August 2024 to finalise the sale of its assets. Despite no firm commitment to sell, this move sidelines local investor Marcelo Mindlin's bid.

InterCement said in a statement "There is no signed document that generates any firm obligation or commitment on its part, its shareholder, and/or its subsidiaries in connection with the potential transaction."

According to CE Noticias Financieras, InterCement is under financial strain with debts of US$1.6bn. It is continuing to negotiate with creditors and strategise asset divestments.

Brazil: InterCement, part of the Camargo Correa Group, has now signed an exclusivity contract with Companhia Siderúrgica Nacional (CSN). CSN is interested in acquiring its operations in Brazil and Argentina. The contract is effective until 12 July 2024 and is part of efforts to address the company’s debt, which the market estimates at over US$1.5bn. The contract also involves the potential purchase of shares representing 100% of its capital. The value of the transaction is part of current negotiations, but it is reportedly valued at around US$700m, according to CE Noticias Financieras News.

InterCement operates plants in Argentina, Brazil, Paraguay and Egypt, as part of Camargo Correa's cement business divestment plan. Previously, in June 2023, InterCement divested its subsidiaries in Mozambique and South Africa.

China: Huaxin Cement grew its revenue and profit in 2023 by growing its concrete market domestically and increasing its international business. Its revenue rose by 11% year-on-year to US$4.67bn in 2023 from US$4.21bn in 2022. However its operating revenue from cement and clinker declined. The group’s net profit increased by 2% to US$382m from US$373m. Its cement sales volumes grew by 2% to 76.8Mt from 75.3Mt. Concrete sales volumes mounted by 66% to 27.3Mm³.

The share of its international business grew by 16% in 2023 from 13% in 2022. Notable acquisitions in 2023 included the purchases of Oman Cement and InterCement’s assets in Sub-Saharan Africa.