Displaying items by tag: Plant

India: Shree Cement has signed a memorandum of understanding with the government of Karnataka to invest nearly US$1bn in cement manufacturing facilities over the next five years. The producer will build a cement plant in the city of Kalaburagi, with 3.5Mt/yr of clinker capacity and 3Mt/yr of cement capacity, for US$288m. The plant will create 300 jobs and start production in 2025.

Shree Cement will build a second plant nearby, in the Kalaburagi district. The plant will have a clinker capacity of 3.5Mt/yr and an eventual cement capacity of 6Mt/yr, to be commissioned in two phases. It will create 750 jobs and cost US$575m. Commissioning is scheduled for 2030.

The last project planned is for a clinker grinding plant in the district of Bangalore Rural, with a capacity of 3Mt/yr and a cost of US$98m. The facility will create 250 jobs and begin production in 2028.

Shree Cement has stated that it is ‘committed to sustainable development’ and will ‘incorporate advanced technologies to ensure environmentally friendly operations.’

Alpacem said this week that it had completed its acquisition of the Fanna cement plant near Pordenone. The 0.66Mt/yr integrated plant and a number of ready-mixed concrete plants became part of the Austria-headquartered group at the start of February 2025. Alpacem now has three integrated plants, with units at Wietersdorf in Austria and Anhovo in Slovenia, in addition to Fanna.

The deal dates back to mid-2023 when Alpacem said it had signed an agreement with Buzzi. In return Buzzi was set to receive a 25% stake in Alpacem Zement Austria. Prior to this the two companies had a strategic partnership in Austria and Slovenia that dated back to 2014. At the time of the agreement Buzzi held a 25% share in each of two Alpacem subsidiaries: Salonit Anhovo in Slovenia; and W&P Cementi in Italy. The Fanna plant was originally owned by Cementizillo before it was bought by Buzzi in 2018.

Also this week, Federbeton warned that the high cost of gas would add €80m/yr to the cost of cement production. Nicola Zampella, General Manager of Federbeton and the cement association AITEC, noted that local energy costs would reduce the competitiveness of producers against imports from outside of the European Union (EU). This ties into comments Stefano Gallini, the president of Federbeton, made in December 2024 when he highlighted the growing share of imports from outside the EU.

Federbeton raised the issue in its annual report for 2023, showing that imports rose to a 19% production share in 2023. Italy produced 18.8Mt of and imported 3.6Mt of cement and clinker in 2023. This is its highest level of imports for at least a decade. Over the same period the country’s cement exports, as a share of production, have remained steady at around 10 - 11%. In 2023 Türkiye was the biggest source of imports (25%) followed by Greece (17%), Slovenia (17%), Tunisia (12%) and Algeria (10%).

Graph 1: Cement production, imports and exports in Italy, 2019 - 2023. Source: Federbeton.

It is worth recalling that the cement sector in Italy used to be larger before it started consolidating in the late 2000s. Italcementi was acquired by Germany-based Heidelberg Materials. Operations by Sacci, Cementir and Cemenzillo were all bought out too. Local cement production reached a high of 47.9Mt in 2006 before it stabilised at around 20Mt/yr from 2015 onwards.

In its preliminary results for 2024, out this week too, Buzzi reported that the construction market In Italy probably shrank in 2024 due to a poor residential housing market. However, the cement company managed to keep its local net sales stable by raising prices and focusing on exports. Despite this, it noted a drop in cement and concrete sales volumes at the end of 2024. More data on the construction market in Italy may emerge when Heidelberg Materials releases its 2024 financial results at the end of February 2025.

The backdrop to this has been a rise in gas prices in Europe towards the end of 2024 as the EU ‘emergency’ price cap finished on 31 January 2025. Around the same time the EU is preparing to reveal information on its Clean Industry Deal towards the end of February 2025. Plus, the first active phase of EU Carbon Border Adjustment Mechanism (CBAM) is preparing to enter into force from the start of 2026. Each of these issues has implications for the cement sector in Italy as the location associations have been highlighting. One question will be whether the Clean Industry Deal can help producers cope with mounting energy prices. Another will be whether CBAM will change the proportion of imports for countries like Italy or will the sources of the imports simply change. Plenty to consider for the year ahead.

Türkiye: Cement producer Karcimsa Cement said that it will invest US$30m in a 1Mt/yr clinker and granulated slag grinding facility in Kayseri.

The plant will produce ‘green’ cement with low carbon emissions, according to chair of Karcimsa, Soner Ozbey.

Back in March 2024, Türkiye imposed restrictions on cement to expand the use of low-carbon cement in public procurement contracts from 2025.

"The clinker/cement ratio in the cement to be used in public investments will be a maximum of 0.80 as of 2025 and this ratio will decrease to 0.75 by 2030," Karcimsa said.

The company will reportedly procure slag from Kardemir to be used in production.

Karcimsa is a joint venture between Turkish steel firm Kardemir and concrete producer Beycim Beton Sanayi.

India: UltraTech Cement has commissioned an additional 0.6Mt/yr grinding capacity at its integrated Sonar Bangla plant in West Bengal. It said the upgrade would help it meet cement demand in East India and enable it to increase its blended cement ratio. The company says that its domestic cement production capacity is now 166Mt/yr with an additional 5Mt/yr overseas.

Pakistan: Thatta Cement has signed a memorandum of understanding with China-based Qing Gong Construction Group to build a 5000t/day production line. They concluded the deal during a state visit by President Asif Ali Zardari to China, according to the Radio Pakistan. Other agreements were also signed in sectors including renewable energy.

Zimbabwe: South Africa-based Robtek is working on a ‘refurbishment’ project at Khayah Cement’s integrated plant in Harare. The project work on the kiln includes replacing 10 planetary coolers, installing 23m of kiln shell sections and refurbishing eight support rollers. Work on the raw mill includes replacing trunnion bearings, overhauling raw mill bearings, upgrading the internal diaphragm and head wall liners and installing a new double-flap valve to replace the star feeder.

Canada: St Marys Cement, Votorantim Cimentos’ North American subsidiary, has ordered SpectraFlow Analytics’ Airslide analyser for its Bowmanville cement plant in Ontario. The analyser will replace the plant’s existing XRF Atline system installed at the back end of the plant’s 450t/hr raw materials mill. It will provide continuous one-minute sampling results, without the need to prepare samples separately. This in turn will facilitate real-time adjustments to the line’s additive weight feeders.

SpectraFlow Analytics says that its equipment will now be installed at plants across 30 countries globally.

Pakistan: Thatta Cement’s has increased its cement dispatches in the first half of its financial year despite a general reduction in the local market. Its cement despatches grew by 12% year-on-year to 254,000t in the six months to 31 December 2024 from 226,000t in the same period in 2023. The company’s net sales rose by 23% year-on-year to US$13.9m in the six months to 31 December 2024 from US$11.3m in the same period in 2023. It attributed this to a “…substantial increase in the retention price.” Its profit after tax tripled to US$4m from US$1.3m.

The cement producer said that it installed a 5MW solar power plant during the reporting period. It also expects to complete a 4.8MW wind farm in early 2025. The company started operating a new pre-crushing system for its cement grinding mills, supplied by Sinoma-Liyang Heavy Machinery, in mid-January 2025.

Saudi Arabia: City Cement Company has signed an agreement with the National Electricity Transmission Company to build a 106MW transmission station at its Nisah plant. Mist News has reported that electricity transmitted via the station will supplant oil generators at the plant. Construction is scheduled for completion later in 2025.

Canada: St Marys Cement has appointed Ali Firat as the Director, Operations at its Bowmanville cement plant in Ontario.

Firat previously worked as the Plant Manager at Traçim Çiment’s at Vize, Kirklareli in Türkiye. Before this he was a Production Manager for OYAK Cement. Earlier in his career he spent about 15 years working for Traçim Çiment and Ladik Cement in a variety of production roles. He is a graduate of the Middle East Technical University in Ankara and holds a master of business administration (MBA) from Bahcesehir University in Istanbul.