Displaying items by tag: Refractory

India: Dalmia Bharat Refractories plans to launch its cement refractory products in new export markets. Chemical Industry Digest has reported that the company aims to achieve a turnover of US$191m in the 2023 financial year, and to launch a 3 – 4 year US$38.1 capital expenditure investment package. The supplier currently exports some refractories to Canada, Kenya, Morocco, Nigeria, Spain and West Asia.

Managing director and CEO Sameer Nagpal said “We have started some trials in Germany, before we turn regular suppliers and tap deeper into the export market.” Nagpal said that the company would also target other markets in Asia, Africa and Europe. He concluded “We are looking to gain a greater share of the customer’s wallet in these markets and in India.”

Austria: RHI Magnesita says it has released CO₂ emissions data for all of its 200,000 products. Technical Data Sheets now include a field ‘Environmental Indicators’ in which the CO₂ equivalent emission of one metric ton of the product is listed. The calculation method for these indicators is developed with and supervised on an on-going basis by an external organisation under the principles of ISO standards. All greenhouse gases ‘cradle-to-gate’, from raw material extraction to production to packaging to gate are considered in these CO₂ footprint calculations.

Chief sustainability officer Gustavo Franco said "This project marks an important milestone towards a green transformation. Thus, one of RHI Magnesita's main targets is to significantly reduce emissions over the next few decades, with the long-term goal of achieving net-zero operations in all areas of the company. It is clear, that a solid basis for sustainable decisions and developments can only be achieved by creating a valid audited database."

Kyrgyzstan: United Cement Group (UCG) subsidiary Kant Cement has begun installation of a lining on its Kant cement plant’s rotary kiln in order to reduce losses and improve the efficiency of the plant. The producer expects the lining to raise its kiln’s temperatures by 100°C. It consists of wear-resistent RMAG–H2 bricks and HALBOR–400 refractory bricks.

UCG said “Energy efficiency and energy saving are among the most important factors for the successful implementation of ongoing economic and social reforms.”

India: Dalmia Bharat Group’s refractories subsidiary Dalmia-OCL has consolidated its businesses as Dalmia Bharat Refractories. The company said that the consolidation aims to strengthen the businesses’ financial standing, increase investment capabilities and positioning the new entity as a trustworthy and long-term partner for its customers in the cement industry.

Dalmia Bharat Refractories managing director and CEO Sameer Nagpal said "Our refractory business was divided into different companies which resulted in division of our financial, managerial and technical resources. This consolidation will lead into a more centralised, efficient and a robust management system with a stronger resource base for the future. The formation of Dalmia Bharat Refractories will allow us to offer a wider portfolio of products and services and deeper client relationships.” Nagpal added that the consolidation ‘Will enable us to become an alternative supply source to China in international markets.’

Indonesia: Indonesia Power says that it has processed coal fly ash and bottom ash from its Adipala power plant into building materials, including cement-free ready-mix concrete, concrete blocks, paving slabs and refractory casts. The energy company also supplies ash to mine reclamation and water neutralisation projects, according to LKBN Antara News. In total, it reused 135,000t of ash by-products in 2021. The company generates 85,000t/yr fly ash and bottom ash.

Sinar Tambang Arthaestari has previous targeted Indonesia Power’s ash products for use in its cement production.

Austria: RHI Magnesita is celebrating the tenth anniversary of first opening its Training Centre Cement in Leoben, Styria. The centre supports the regional cement industry with RHI Magnesita’s knowledge and experience of refractory bricks and mixes installation. It has held more than 50 instructive courses.

Centre leader Peter Steinkellner said “We are very pleased that more than 550 professionals from various countries have attended our trainings in the past 10 years.”

Russia: Eurocement has completed a Euro3.3m maintenance project on the kiln at its Mordovcement plant in Chamzinsky District. The wet-process kiln was reconstructed as part of a large-scale modernisation program. Work conducted included replacement casing bandages, roller supports, the kiln chain curtain and the welding of cracks along the kiln shell. The project included a major relining of refractory material with magnesia bricks produced by the Magnezit Group and aluminosilicate refractory bricks produced by BKO. Maintenance work was also carried out on the plant’s FLSmidth Cross-Bar cooler.

Turkey: Steel company Erdmir has received the Turkish Competition Board (TCB)'s approval for its acquisition of a 100% stake in refractory and magnesia producer Kümaş Manyezit Sanayi. Erdemir's parent company is OYAK Group, an industrial conglomerate with interests in cement alongside other industries. Thus, the TCB considered the deal's competition impacts on the cement industry. The board ruled that the vertical merger would not have a negative effect on competition because it does not give rise to horizontally affected markets, hence neither creating nor strengthening any dominant market position.

India: RHI Magnesita has opened its new Indian regional research and development centre. The centre is its fifth of its kind globally, and joins existing facilities in Austria, Brazil, China and the US.

The company is in the process of implementing a refractory production capacity expansion plan worth a total of US$53.8m. The plan consists of upgrades to its Bhiwadi plant in Rajasthan, Cuttack plant in Odisha and Vizag plant in Andhra Pradesh. It has already completed US$6.72-worth of the work with a 30% expansion at the Vizag plant. The company says that the remaining upgrades consist of both the establishment of new lines and the automation of existing ones.

RHI Magnesita India managing director and chief executive officer Parmod Sagar said “The centre will help us to better understand local market needs and to react faster to customer requirements. This is a world-class facility that will work closely with our global research and development network for local raw materials development, will provide solutions support for customer’s performance improvement projects and will support local manufacturing in the three India plants.”

South Africa: Sephaku Cement has reported a second unexpected kiln stoppage at its integrated Aganang plant in Lichtenburg. It attributed the second delay on the need for a repair to the inside of the kiln. The second stoppage started on 16 October 2021 and was expected to be completed by 26 October 2021. Previously, the kiln was stopped from 30 September 2021 to 6 October 2021 due to preheater refractory material damage caused by a corrosive element in one of the raw materials being used. The producer said that the raw material was subsequently replaced with an alternative option. The subsidiary of Nigeria-based Dangote Cement said that the outages were expected to reduce its sales volumes.