Displaying items by tag: separator

US: GCC Pueblo has upgraded its OK™ 36-4 Cement mill with a new separator from FLSmidth, incorporating the addition of ECS/ProcessExpert's vertical mill application. This upgrades the plant's existing ROKS separator to the latest ROKSH technology.

Romania: Holcim Romania has successfully upgraded pyroprocessing and cement grinding equipment at its Câmpulung cement plant in Argeș County. Germany-based KHD Humboldt Wedag supplied equipment for the upgrade. For the plant’s pyroprocessing line, this included a downcomer duct, water injection system and induced draught fan, as well as an upgrade to the clinker cooler. Meanwhile, the grinding line has received a new SKS Z 2500 dynamic separator, cyclones, process ducts and separator fan. The supplier says that the upgrade has increased the Câmpulung plant’s clinker capacity and the efficiency of its operations. The work took 14 months to complete from the signing of the contract in mid-2023.

UK: Bunting plans to promote its magnetic separator and metal detector products at the Powtech trade fair taking place in Germany in late September 2022. The company will be displaying a number of high-strength rare earth magnetic separators including its Plate Magnet Housing (PHMS), Drawer Magnet (HFS), Grate Magnet, Plate Magnet and Bullet Magnet products. Each magnetic separator effectively removes fine tramp iron from a wide range of granules and powders at different locations within a plant. The company promotes its products to the aggregate, quarrying, recycling and slag processing sectors amongst others.

Germany: Rohrdorfer and Austria-based Andritz Group are in the process of installing a 2t/day CO₂ separation plant on the roof of the former’s Rohrdorf cement plant in Bavaria. The pilot plant will capture CO₂ from the plant’s emissions for use by the regional chemicals industry. The Ingenieur newspaper has reported that it will cost Euro3m and is scheduled for commissioning before June 2022. It is the first installation of its kind at a German cement plant.

Rohrdorfer’s plant and process engineering manager Helmut Leibinger said “We must begin to see CO₂ as a product of value rather than a problem. With CO₂ as a carbon source, Germany can protect the climate and at the same time become less dependent on oil and natural gas. In addition, value creation and jobs will remain in the country.”

Peru: Germany-based Christian Pfeiffer is supplying grinding and separation equipment for Cementos Inka’s grinding plant project near Pisco. A 4.2m diameter 3500KW mill and a QDK 143-Z type separator with gas recirculation, to help dry the raw material without hot gases, are being provided. Cementos Inka’s 0.7Mt/yr plant was previously reported to have a budget of US$20m.

UK: Bunting has opened the Bunting-Redditch Customer Experience Centre at its Bunting-Redditch facility in Redditch, Worcestershire. The centre is equipped with high-intensity magnetic separators, eddy current separators and a revolutionary electrostatic separator. Bunting said that it will enable its engineers to work in partnership both remotely and at site.

General manager Adrian Coleman said “Having the ability to test and prove the separation capabilities of a specific machine is priceless. There is a constant flow of materials arriving to be tested and being returned. We are fortunate enough to have unique laboratory-scale technology that enables separations that are simply not possible in other test houses. Investing in our new Customer Experience Centre has already generated orders that previously we would not have secured.”

Russia: Iskitimcement has completed the modernisation of the grinding plant at its 2.1Mt/yr integrated Iskitimcement plant in Novosibirskskaya following the installation of a closed-circuit dynamic separator and bag filter supplied by Christian Pfeiffer at a cost of US$3.69m. Iskitimcement director general Vladimir Skakun said that the upgrade aims, “to provide customers with separated cement that surpasses the quality of products produced with open-circuit grinding.”

The company said that the closed-circuit unit has increased productivity and reduced the temperature of cement. Dust emissions have fallen by over 90%, bringing the plant in line with current environmental strictures. “We are ready to meet the customers’ demand for quality products even at the peak of the construction season,” said Skakun.

Iskitimcement says that it is planning a modernisation of its stacks with the installation of new filters by 2024.

Germany/Russia: Intercem has been awarded new orders in Germany and Russia. In Russia it will supply a high-efficiency separator ICS 143, as well as the associated plant aggregates to a new cement plant. The high-efficiency separator, an in-house development manufactured in the company workshop, has a capacity of 115t/hr at 3000cm²/g acc. to Blaine and a total output of 258t/hr. The volume flow classifying air is 143.000m³/hr. The scope of supply also includes the engineering for the complete grinding plant as well as the supervision of the assembly and the commissioning of the components included in the delivery.

In Germany it will supply silos for Zementwek Lübeck’s grinding plant. The order includes a silo unit consisting of four steel silos with a capacity of 1200m³ each. In addition, the bulk loading and the complex cement conveying via air slides and bucket elevators leading over the complete area of the plant are part of the scope of supply. The scope of supply also includes the engineering and associated plant components, such as support structure, catwalks, filters, bucket elevators, return lines, electrical equipment, as well as building application and dispatch automation. Completion is scheduled for the third quarter of 2019.

The German engineering company has also won a contract to optimise a secondary fuel dosing system at a German cement plant.