Global Cement Newsletter

Issue: GCW396 / 20 March 2019

Headlines


There was lots to mull over in the latest Committee for European Construction Equipment (CECE) Annual Economic Report. The headlines were that the construction industry market peaked in 2017 and that the mining industry was still recovering, but maybe slowing, in 2018.

For the construction industry the CECE reported that a growth period from 2008 to 2018 reached a high level of growth of 4.1% in 2017. This fell to 2.8% growth in 2018 and is forecast to drop to 2% growth in 2019. It put this in terms of the sector having a cyclical nature, normally of around eight years. This means it believes a downturn is overdue. Slowing gross domestic product (GDP) growth and tighter financial and monetary conditions are expected to drag on the residential sector. The non-residential side is growing by more than 1.5% in Europe but it has started to following the residential sector. It also noted the ‘very poor’ performance of the infrastructure sector due to government under-investment.

Graph 1: GDP vs. Construction Output, year-on-year change (%). Source: Euroconstruct & CECE. 

Graph 1: GDP vs Construction Output, year-on-year change (%). Source: Euroconstruct & CECE.

The construction equipment sector saw sales rise by 11% in 2018, bringing it to only 10% below the high recorded in 2007. The CECE reported that the rate of growth for concrete equipment was becoming ‘less dynamic’ after four years of growth. Sales in Europe grew by 17% in 2018 but there was a wide difference between northern and southern countries. France and Germany had 9% and 14% growth respectively but Italy and Spain had 23% and 60% growth respectively. Looking at product groups, truck mixer sales and batching plant sales were particularly strong, with growth rates over 10%. Overall, most countries experienced growth, with the exception of Turkey.

Graph 2: Growth rates in construction equipment sales by product groups in Europe, year-on-year change (%). Source: CECE.

Graph 2: Growth rates in construction equipment sales by product groups in Europe, year-on-year change (%). Source: CECE.

Looking globally, the CECE said that Europe ‘slightly underperformed’ in 2018 as worldwide equipment sales grew by a fifth. It attributed this to the return of emerging markets, led by China and India. Sales in Latin America recovered with a rise of 15% but Brazil, notably, was not part of this trend. North America and Oceania had growth rates of around 20% but the Middle East and Africa saw declining sales. The CECE forecasts global equipment sales growth of 5 – 10% in 2019 subject to there being no trade wars.

Tying into this, the German Mechanical Engineering Industry Association (VDMA) said today that Sebastian Popp, its Deputy Managing Director, described cement plant equipment manufacturers as a ‘drag’ on the rest of the building materials plant sector. His words were from an event that took place earlier in March 2019. Overall incoming order and turnover fell in 2018. He blamed this on a cement market characterised by overcapacity. However, if cement plant engineering was removed from the calculations then the incoming orders of German building material plant manufacturers would have risen by 17% year-on-year and turnover by 16%.

None of this is encouraging for the European cement equipment manufacturers. However, as we said in February 2019 (GCW 390), the market is changing and so too are the suppliers. A period of transition is to be expected. Recent good news from Denmark’s FLSmidth include an order for a new plant in Paraguay and sales figures for its vertical roller mills in 2018. Russia’s Eurocement ordered three mills from Germany’s Gebr. Pfeiffer just last week.


Malaysia: Lafarge Malaysia has appointed Yeoh Khoon Cheng as its chief executive officer (CEO). He has held the role of interim CEO since late 2018 and was also the company’s chief financial officer (CFO), according to the New Vision newspaper. Edward James Coultrup will succeed Yeoh as CFO.

Yeoh, aged 60 years, holds over 30 years of experience in the cement industry and 18 years of experience as a CFO. He has worked for LafargeHolcim’s subsidiaries and predecessor companies since 1999. He first held the CFO post in Malayan Cement Berhad, now Lafarge Malaysia, from 1999 until 2011. He has since been CFO at Lafarge Cement China and Huaxin Cement. He is a Certified Public Accountant and is a member of the Malaysian Institute of Certified Public Accountants (MICPA) and Malaysian Institute of Accountants (MIA).


US: The Portland Cement Association (PCA) forecasts that cement consumption will grow by 2.3% year-on-year in 2019. It is a slight drop from the rate of 2.6% it previously forecast in November 2018.

“While there are several phenomena that confront the economy in the next two years, the PCA believes the economy is strong,” said Ed Sullivan, PCA Senior Vice President and Chief Economist. He added that rising interest rates are expected to drag on economic growth, leading to a slowdown in private construction. Cement consumption is expected to slow as a result.

The PCA also said in its Spring Forecast that rising state deficits had forced many states to adjust budgets, reduce costs, and re-prioritise spending. Infrastructure spending had been falling in priority as a consequence. In the medium term the PCA expects cement consumption growth to soften until 2021. It then thinks that President Donald Trump’s supplemental infrastructure initiative will arrive in 2022 leading back to increased cement consumption.


Italy: The Legislative Assembly of Umbria has approved a motion to preserve Cemitaly’s Spoleto cement plant. Guidelines presented by various political parties have also called on the Ministry of Economic Development to help cordinate the relaunch of the plant, according to the La Nazione newspaper. HeidelbergCement’s subsidiary Italcementi acquired Cementir and the Spoleto plant in 2017. In February 2019 unions at the unit were told that the cement producer was selling the plant to the newly created company Spoleto Cementir.


Germany: Cemex has reached a binding agreement to sell its aggregates and ready-mix concrete assets in the north and northwest regions of Germany to GP Günter Papenburg for around Euro87m. It expects to sign the final agreement in April 2019 and close the divestment during the second quarter of 2019.

The assets in Germany being divested consist of four aggregates quarries and four ready-mix concrete (RMX) plants in north Germany, and nine aggregates quarries and fourteen RMX plants in northwest Germany.

The proceeds expected to be obtained from this divestment will be used mainly for debt reduction and for general corporate purposes. The transaction is subject to standard regulatory approval.


Kenya: The Competition Authority of Kenya (CAK) has approved the acquisition of Cemtech by Simba Cement. CAK said that, as Cemtech had been dormant for a decade, its purchase would revive the company, create jobs and improve the economy in West Pokot County.

Simba Cement is a subsidiary of Devki Group and it trades under the National Cement brand. Cemtech is a subsidiary of India’s Sanghi Group. It has been attempting to build a cement plant in West Pokot since 2010. The acquisition includes Cemtech’s land, business intellectual property, business records, equipment, goodwill, licenses, stock and third party rights.

Data from the Kenya National Bureau of Statistics used by CAK showed the leading companies in the country’s cement sector by market share were: Bamburi Cement (33%), Mombasa Cement (16%), East African Portland Cement (15%), Savannah Cement (15%), National Cement (8%) and Athi River Mining Africa (13%).


Niger: President Issoufou Mahamadou has inaugurated Malbaza Cement Company’s plant at Malbaza. The US$83m plant has a production capacity of 0.65Mt/yr, according to the Le Sahel newspaper. It produced its first cement in late December 2018. It has 347 employees.


World: FCT Combustion has released details on new burner projects it is involved with. Selected projects include a new contract in the US to convert both kilns to natural gas firing at Ash Grove Cement’s Louisville plant in Nebraska. The order includes Gyro-Therm MKII Burners, Natural Valve Trains and NFPA 86 BMS for both kilns.

Nova Cimangola in Angola has contracted FCT to convert its 5000t/day kiln to fuel oil firing. The order includes a multi fuel main burner, calciner burners, oil heating units, oil pumping and filtering units and control panels.

FCT also provided details about a low NOx kiln conversion for an undisclosed client. Other selected cement sector projects include the commissioning of Turbu-Flex burner systems for clinker kilns at Finnsementti’s Parainen and Lappeenranta plants in Finland. These are scheduled for commissioning in March 2019 and April 2019 respectively. Baumit’s Wopfing plant in Austria is due for a natural has lance for kiln preheating to be delivered later in March 2019.

It also plans to deliver a Turbu-Flex burner system for a clinker kiln to an undisclosed client in China later in March 2019. It is based on a computational fluid dynamics (CFD) study undertaken by FCT is to allow for the firing of natural gas and to modernise the plant. Commissioning is scheduled for March 2019.


US: Brazil’s Votorantim Cimentos has acquied United Materials, a producer of aggregates, concrete and building materials, for an undisclosed amount. The purchase was conducted by its subsidiary Votorantim Cimentos North America. United Materials operates four ready-mix concrete plants, one aggregate quarry and two building materials units in the western part of New York state. It has around 140 employees.


US: Apparent cement consumption grew by 3% year-on-year to 100Mt in 2018 from 97.4Mt in 2017, according to estimates from the United States Geological Survey (USGS). Production of Ordinary Portland Cement and masonry cement rose by 2% to 87.8Mt from 86.1Mt. Imports of cement increased by 14% to 14Mt from 12.3Mt. Texas, California, Missouri, Florida, and Alabama were, in descending order of production, the five leading cement-producing states and accounted for nearly 50% of US production.

The USGS said that construction spending increased ‘modestly’ during the year, largely owing to somewhat higher spending in the residential and public construction sectors. The non-residential private building sector declined slightly. The leading cement-consuming states continued to be Texas, California, and Florida. Production of cement remained below capacity, in part reflecting both the technical and environmental issues in returning long-idle kilns to full production at some plants, and the availability of imported cement in coastal markets.


China: West China Cement’s sales revenue rose by 24% year-on-year to US$881m in 2018 from US$709m in 2017. Its cement sales volumes fell by 3.2% to 18.1Mt from 18.7Mt. Its earnings before interest, taxes, depreciation and amortisation (EBITDA) grew by 40.6% to US$393m from US$279m. Despite falling sales volumes, the cement producer said that increased prices boosted its margins.

By region the company said that sales volumes in Shaanxi Province remained stable, while the continuous low demand in the Xi’an Metropolitan Area and Central Shaanxi region led to occasional peak-shifting production halts by all producers during low season periods. Sales volume in Xinjiang Province remained low, while that of Guizhou Province were stable.


Libya: The Libyan Cement Company plans to spend Euro200m on an upgrade to its plant in Benghazi. The project will increase the unit’s production capacity to 3Mt/yr from 2Mt/yr at present. Planning is at an advanced stage, with tenders already issued for the engineering, procurement and construction (EPC) of a mixture of new and upgraded facilities. The Central Bank of Libya, other banks and other investors will supply finance for the project.

The cement producer reopened its Benghazi plant in late February 2019. It has over 1000 employees with more openings to follow.


Iran: President Hassan Rouhani has inaugurated the Mond-Dashti Cement plant. He made the inauguration remotely by video link, according to the Tehran Times newspaper. The unit had an investment of around US$90m and a cement production capacity of 1.2Mt/yr. It has created over 170 jobs.


Australia: Wagners Cement has suspended its supply of cement products to Boral for six months. Wagners has a cement supply agreement with Boral where it supplies cement on an annual basis for a fixed price. However, Boral issued a notice to Wagners saying that it has found cheaper cement from a ‘long established’ supplier in South East Queensland.

As per the agreement Wagners can either match the lower price or suspend its supply. Wagners has decided to suspend its supply to Boral pending a resolution of the issue. It said that the potential financial impact of the pricing notice is US$14m.


Germany: Siemens will be hosting a mining media talk at the Bauma construction machinery trade fair in April 2019. Roland Ehrl, Minerals Executive Vice President, will be showcasing Siemens' portfolio of products, systems and solutions for the global mining industry. Dan Fodor, Head of Application Management and Product Lifecycle Management (PLM) Minerals, Christian Dirscherl, Vice President Mining Excavation and Transport Minerals, and Zeng Yun, Director Business Development Minerals, will be highlighting digital topics like Siemens' SmartMining, Autonomous Stockyard Management and Minerals Operation Management Solution.

The ‘Siemens Mining Media Round Table’ will take place on 9 April 2019 at the event in Munich. Registration is required to attend.


Netherlands: Malvern Panalytical has launched a next version of Epsilon 1 X-ray fluorescence (XRF) spectrometer. The upgrade has reduced the product’s size to 0.15m2. Its precision has been improved by integrating a high-power X-ray tube and a new detector.

“With the new generation of our compact Epsilon 1 benchtop XRF spectrometers, you can take a small yet powerful lab directly to your sample for fast product screening and process control”, said Lieven Kempenaers, Malvern Panalytical Product Manager for benchtop XRF systems.

The Epsilon 1 product is available in a number of versions tailored for difference applications. The Epsilon 1 Lube Oil delivers ASTM 6481-compliant elemental analysis of unused lubricating oils; the Epsilon 1 Sulfur in Fuels quantifies sulphur content in fuels according to ASTM D4294-10 and ISO 20847; the Epsilon 1 Academia enables characterisation of unidentified samples, using Omnian software for standardless analysis; and the integrated camera in the Epsilon 1 for Small Spot Analysis simplifies the investigation of very small objects, inclusions or inhomogeneities.


China: Tianrui Cement sales revenue rose by 19.5% year-on-year to US$1.5bn in 2018 from US$1.25bn in 2017. It attributed the growth to a 15% increase in the price of cement. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) grew by 15.3% to US$573m from US$497m. Its sales volumes of cement remained stable at 29.4Mt compared to 29.3Mt in 2017.


Philippines: The Cement Importers Association of the Philippines (CIAP) has defended cement imports from Vietnam. In a statement the association said that all legally imported cement sold in the Philippines met the required standards, according to the BusinessWorld newspaper. It made the comment in response to media reports that ‘substandard’ Vietnam-sourced cement was saturating the market.

CIAP said that the controls imposed by the Department of Trade and Industry (DTI) were tougher for imported cement than for locally produced cement. Local manufacturers are audited once per year compared to checks for every batch of imported cement. The DTI said it was going to impose a provisional tariff on imported cement in early 2019.


Philippines: Republic Cement plans to install bag filters on its clinker conveyors, cement mills and packaging lines at its Batangas and Teresa plants in 2019 to replace electrostatic precipitators. It follows the installation of kiln bag filters, according to the Business Mirror newspaper. Following the upgrade it reduced its dust emissions by 75% to 20mg/Nm3, below the national limit of 150mg/Nm3. The cement producer is also considering building concrete roads at its unit to further reduce dust emissions.


Philippines: Holcim Philippines has launched a new blended cement product called Solido. It is intended to produce concrete that is better than that made from Ordinary Portland Cement (OPC) in terms of durability and compressive strength. The product is also more environmentally friendly than OPC as it uses less clinker. The cement producer is also offering technical training, test and field support to potential users. It says it has launched the product to support the country’s construction boom.


Kenya: An attempt by the East African Portland Cement (EAPCC) to sell some of its land has been threatened by local residents. 5000 local residents say that the disputed land belongs to them, according to the Standard newspaper. They hold a title deed to the land and a court halted construction work on the site in February 2019. The residents also claim that they have been subject to excessive force by the police.

The EAPCC is selling land in a government-backed arrangement to try and clear its debts after it made a loss in 2018. The land has been set aside for Kenya Railways to build a rail container terminal. The railway operator has already made a US$12m down payment on the property. The cement producer maintains that it owns the land. However, the government has agreed to negotiate with the protestors.


Senegal: Momar Ndao, the president of the Consumer Association of Senegal, has asked the government to place controls on the price of cement. His comments followed an increase in the price of cement set by local producers, according to the Senegalese News Agency. He proposed that a technical commission study the situation and make recommendations to the National Consumer Council.


Ghana: Solomon Namliit Boar, the regional minister-designate for the newly created North East Region, says that negotiations are on-going for a new cement factory to be built at Gbandaa in the Nalerigu Municipality. The project is intended to make use of a 20Mm3 limestone deposit in the area, according to the Daily Guide newspaper. The project has remained in the planning stage for some time with Vice President Alhaji Dr Mahamadu Bawumia assuring local residents in 2017 that the government would find investors.


Panama: The Ministry of Commerce and Industries (MICI) is planning to introduce regulations testing cement imports for Hexavalent chromium (chromium VI). Edgar Arias, Director of Standards and Industrial Technology of the MICI, said at a trade forum that the new rules had been agreed, according to La Estrella de Panamá newspaper. At present cement is tested at the discretion of the importer. Under the new regulations cement will be tested before it leaves its country of origin, when it arrives in Panama and for a third time at the point of sale at the discretion of the authorities.

Panama imports 10,000 – 20,000t/month of cement from countries including China, Turkey and Vietnam. Around 20 importers handle the market. Import tax on cement ranges from 10 – 20% depending on the point of origin.


Egypt: Suez Cement’s Kattameya plant has been damaged by the collapse of a soil barrier around a nearby wastewater treatment lake. The incident caused a flood of 1.5Mm3 of treated water that reached the edge of the cement plant. The plant’s quarry, some power cables and lighting and a road was damaged. No members of staff at the plant were hurt.

The subsidiary of HeidelbergCement estimates that the flood caused around Euro0.5m worth of damage. It says that it previously raised the issue of the wastewater treatment lake with its owner in 2010 following a risk assessment. This led to the construction of the soil barriers.


Kuwait: Kuwait Cement has made its first delivery of oil well cement to National Petroleum Services. It is producing the product at its Shuaiba plant, according to the Arab Times newspaper. It holds API Monogram licencing from American Petroleum Institute (API) to produce this type of cement.


Ivory Coast: Imports of clinker rose by 2.3% year-on-year to 3.10Mt in 2018 from 3.03Mt in 2017. The value of the product increased by 9.7% to US$162m from US$148m, according to Connection Ivoirienne. Clinker surpassed crude oil as the most imported commodity by volume into the country in 2017.


US: Argos USA’s Harleyville cement plant in South Carolina and Grupo Cementos de Chihuahua’s (GCC) Pueblo plant in Colorado have been awarded Energy Star certification by the Environmental Protection Agency (EPA) for the first time. Altogether 100 manufacturing plants across different industries earned the certification in 2018.

24 cement plants received the certification in 13 states. These cement companies included Alamo Cement, Argos USA, Buzzi Unicem, CalPortland, Cemex, Continental Cement, GCC, Holcim US, Lehigh Cement, Salt River Materials and Titan America.

“America’s cement manufacturers’ commitment to sustainable manufacturing have led to improved equipment reliability, energy efficiency, and the increased the use of alternative fuels,” said Portland Cement Association president and chief executive officer (CEO) Mike Ireland.


Paraguay: Businessman José Ortíz says that Denmark’s FLSmidth will supply equipment for a new 1Mt/yr cement plant being built in Concepción. He made the comments in a radio interview, according to La Nacion newspaper. The unit is expected to be commissioned in mid-2021 and it has an investment of US$180m. The project is being financed by the Cartes Group, the Jiménez Gaona Group and José Ortiz. Jorge Mendez, the former president of state-owned cement producer Industria Nacional del Cemento (INC), will be president of the new plant.


Portugal: Researchers at the Department of Materials Engineering and Ceramics at the University of Aveiro have developed a so-called ‘eco-cement’ that uses waste cellulose and clay. The cement type uses waste from the pulp industry such as ash and lime grains. This makes up 70% of its composition with the remaining 30% being metakaolin clay. The cement can be manufactured at room temperature reducing its energy consumption massively compared to Ordinary Portland Cement. The research team includes Manfredi Saeli, Rui Novais, Paula Seabra and João Labrincha.


India/Singapore: Shree Cement has closed down Shree Global, its subsidiary in Singapore. It said it had struck the company off the Registrar of Companies in early March 2019. Previously, the cement producer said that the subsidiary was being used to trade coal, petcoke, minerals, bags and other commodities.


UK: Thamesport Cement, a subsidiary of France’s Cem’In’Eu, has applied for planning permission to build a grinding plant at the London Thamesport seaport on the Isle of Grain in Kent. The unit is expected to cost around Euro21m.

It is proposed that all the mineral raw materials will be imported by sea and the finished cement will then be transported by road either in bulk or in bags. Around 0.48Mt/yr of raw materials will be imported to the site, comprising 24,000t/yr of gypsum, 72,000t/yr of limestone and 384,000t/yr of clinker. Ships will be unloaded using cranes at the wharf. The plant will have six silos with a capacity of 500t for finished products. It is expected to create 35 full time jobs.


Zambia: Zambezi Portland Cement has spent Euro23m on an upgrade to its plant. Chief Executive Officer (CEO) Gomeli Litana said that the upgrade was necessary due to the high demand for cement, according to the Zambia National Broadcasting Corporation. He added that the expansion was likely to reduce the cost of cement.


Qatar: Al Khalij Cement has signed a three-year deal to supply oil well cement to Qatar Petroleum. The agreement was signed by Qatar Petroleum’s Executive Vice President Projects, Engineering & Procurement Services Mohamed Al Marri and Qatari Investors Group chief executive officer (CEO) Raja Assili, according to the Qatar News Agency and the Peninsula newspaper. It was announced at the launch of Qatar Petroleum’s Tawteen program.

“We are delighted to have been selected by Qatar Petroleum for the supply of oil well cement. This represents an endorsement of the high quality standards of our production facility,” said Abdulla Bin Nasser Al Misnad, the chairman of Qatari Investors Group. Al Khalij Cement is a subsidiary of Qatari Investors Group.


Somalia: Pejman Bahrami, the deputy head of Qeshm Free Zone Organisation for maritime transport and port affairs, says that 14,500t of cement will be exported to Somalia. It will be transported on a Tanzanian ship, the AMINA-H, that is currently being loaded, according to the Fars News Agency. The Iranian cement industry has a production capacity of 80Mt/yr. It sends its exports to countries including Iraq, Azerbaijan, Turkmenistan, Afghanistan, Russia, Kazakhstan, Kuwait, Pakistan, Qatar, Turkey, the UAE, Georgia, Oman, India, Somalia and China.


Tanzania: Tanga Cement says it expects to reduce its losses by around 50% in 2018. It said that the local cement market improved notably in 2018 and that the cement producer improved its trading results and profitability, according to the Daily News newspaper. In 2017 the company reported a loss of US$11.5m due to local competition.


Namibia: Whale Rock Cement says it plans to start exporting cement to countries in Africa following the accreditation of its Cheetah Cement products with the Namibia Standards Institute and the South African Bureau of Standards. It hopes to send its exports to Mozambique, Congo and Ivory Coast, according to the Namibian Sun newspaper. The cement producer started producing clinker at its 1.2Mt/yr integrated plant near Otjiwarongo in late 2018. Prior to this it was importing clinker from Egypt.


Trinidad & Tobago: The council of trade ministers in the Caribbean Community (CARICOM) has agreed to the classification of Rock Hard Cement’s products in Trinidad. Rock Hard Cement has faced legal action from its competitor Arawak Cement about the designation of its products and the tariffs they incur, according to the Barbados Today newspaper. The matter will be referred to the Caribbean Court of Justice (CCJ) in June 2019 for final arbitration.

Trinidad Cement, the owner of Arawak Cement, took legal action against Rock Hard Cement in the CCJ alleging that the cement importer was misclassifying its products as ‘other hydraulic cement’ instead of ‘Portland cement-building cement grey’ leading to a lower import duty. However, the World Customs Organisation and CARICOM’s Council for Trade and Economic Development (COTED) have both ruled in favour of Rock Hard Cement. As such it only incurs a tariff of up to 5%. Rock Hard Cement said that it expects the CCJ to uphold COTED’s ruling in June 2019.


Australia: Kirkland Lake Gold plans to build a US$28m cement plant at its Fosterville Gold Mine in Victoria. The unit will be used to manufacture products to fill underground voids left over by the mining process, according to the Bendigo Advertiser newspaper. This in turn will allow ore yields to increase by mining adjacent to the former voids. The new cement plant is expected to be operational in the second half of 2019. The decision to build a cement plant at the mine follows an announcement that gold yields at the site are expected to double in 2019.


China: Starlinger Plastics Machinery Taicang, the Chinese branch of Austria’s Starlinger, has reached the milestone of building 10,000 circular looms. It reached this target in November 2018. The plant was established in 2005 and started manufacturing looms in 2006. It produces around 1000 looms/yr. Omega 6 and Omega 1000 model looms were first produced at Starlinger Taicang. This was then followed by the RX series, which is produced exclusively in China.