Global Cement Newsletter

Issue: GCW555 / 04 May 2022

Headlines


Many first quarter financial results for cement producers are out already and what can be seen so far deserves discussion. The first observation is that the sales revenues of Chinese companies have suffered compared to their international peers. As can be seen in Graph 1 (below) CNBM increased its sales slightly in the first quarter of 2022 but Anhui Conch and China Resources Cement (CRC) had significant falls. Stronger results from CNBM’s non-cement production subsidiaries released so far suggest that the parent company’s slow performance is likely due to the cement market. The China Cement Association has reported that national cement output dropped by 12% year-on-year to 387Mt in the first quarter of 2022. It blamed this on the latest local coronavirus wave, limited construction project funds and poor weather.

Graph 1: Sales revenues in the first quarter of 2022 from selected cement producers. Source: Company financial reports.

Graph 1: Sales revenues in the first quarter of 2022 from selected cement producers. Source: Company financial reports. Note: SCG data is for its building materials division only.

Outside of China sales revenue growth has been better with Holcim and Dangote Cement leading the companies presented here. Holcim attributed its success to “strong demand, acquisitions and pricing”. Demand and pricing have been familiar refrains in many of the results reports this quarter. The undertone though has been the destabilising effects upon energy prices by the ongoing war in Ukraine. Holcim’s head Jan Jenisch summed it up as navigating “challenging times, from the pandemic to geopolitical uncertainty.” The producers with operations in the Americas and Europe seem to have coped with this so far mostly due to resurgent markets. Quarterly sales revenue growth for Holcim, CRH (not shown in the graphs) and Cemex each exceeded 10% year-on-year in both of these regions.

The regionally focused companies presented here have suffered more. India-based UltraTech Cement said that its energy costs grew by 48%, with prices of petcoke and coal doubling during the period. Nigeria-based Dangote Cement reported that its group sales volumes were down 3.6% mainly due to energy supply challenges in Nigeria. Internationally, its operations relying on cement and clinker imports – in Ghana, Sierra-Leone and Cameroon – were also hit by high freight rates caused by global supply chain issues. Thailand-based SCG said that national demand for cement demand fell by 3% due to negative geopolitical effects causing inflation, a delay to the recovery of tourism and a generally subdued market.

Graph 2: Cement sales volumes in the first quarter of 2022 from selected cement producers. Source: Company financial reports.

Graph 2: Cement sales volumes in the first quarter of 2022 from selected cement producers. Source: Company financial reports.

It’s too early to read much into it but one final point is worth considering from cement sales volumes in the first quarter of 2022. They have appeared to fall for the companies that have actually released the data. The reasons for CRC in China and Dangote Cement in Sub-Saharan Africa have been covered above. Holcim’s volume decline was 2% on a like-for-like basis and the others were all very small changes.

To summarise, it’s been a good quarter for those cement producers covered here with operations in North American and Europe. Energy instability caused by the war in Ukraine so far seems to have been passed on to consumers through higher prices with no apparent ill effect. The regional producers have suffered more, with the Chinese ones having to cope with falling demand and the others finding it harder to absorb mounting energy costs and supply chain issues. Plenty more first quarter results are due from other cement companies in the next few days and weeks and it will be interesting to see whether these trends hold or if others are taking place.


India: Krishna Mohan Nendraganti has resigned as the chair and director of Sri Chakra Cement. He cited personal reasons for the departure.


UK: Saxlund has appointed Karen Moore as the chief operating officer of its UK operations. She was previously the finance manager for the company. She holds experience working in a range of financial and management roles across industrial companies, following a career that started in accountancy firms. Moore will report to UK chief executive officer Matt Drew. His job title has changed from managing director to reflect the strategic nature of his responsibilities to the business and as member of the Saxlund Group senior executive management team.


UK: Aggregate Industries’ Cauldon cement plant in Staffordshire has become the first industrial facility to operate a PRISMA liquid air energy storage system. Green technology developer Innovatium developed the product in collaboration with the University of Birmingham. The supplier says that it can deliver 25% energy savings for air compression and will help Aggregate Industries to realise its 2030 goal of 500kg/t of CO2 emissions for its cementitious products.

Aggregate Industries sustainability director Kirstin McCarthy said “We are very proud to be the first partner to install the PRISMA system in an operational environment. Aggregate Industries is committed to transitioning to net zero, and supporting innovations like PRISMA is vital in helping us achieve that goal. McCarthy continued “We believe PRISMA can play a major role in addressing the ‘energy trilemma’ of managing energy efficiency, energy cost and energy security, and we're confident that its installation at Cauldon will further prove its decarbonisation credentials - a big step towards full commercialisation of the technology.”


Ireland: CRH has completed its divestment of its building envelope business. The group has reported the value of the deal as US$3.8bn.

In February 2022, CRH said that it had entered into a binding agreement to divest the building envelope business to US-based private equity firm KPS Capital Partners. It added that the decision to divest at an ‘attractive valuation’ followed a comprehensive review, demonstrating its active approach to portfolio management, the efficient allocation of capital and the creation of a simpler and more focused group.


China: CNBM’s total operating revenue fell by 1% year-on-year to US$7.29bn in the first quarter of 2022 from US$7.254bn in the same period in 2021. Its operating costs grew by 3% to US$6.90bn. Its net profit fell by 9% to US$420m from US$462m.


China: Anhui Conch’s revenue fell by 26% year-on-year to US$3.85bn in the first quarter of 2022 from US$5.21bn in the same period in 2021. Its net profit fell by 14% to US$773m from US$900m. However, its operating costs fell by 29% to US$2.96bn from US$4.16bn.


China: China Resources Cement’s (CRC) turnover fell by 18% year-on-year to US$889m in the first quarter of 2022 from US$1.08bn in the same period in 2021. Its sales volumes of cement, clinker and concrete decreased by 34%, 12% and 23% respectively to 12.2Mt, 0.78Mt and 2.22Mm3 respectively. Its profit dropped by 43% to US$92.9m from US$164m.


China: Cement output fell by 12% year-on-year to 387Mt in the first quarter of 2022. Data from the Ministry of Industry and Information Technology also shows that cement output volumes fell by 5.6% year-on-year to 187Mt in March 2022, according to the Xinhua News Agency. The China Cement Association has blamed this on the latest local coronavirus wave, limited construction project funds and poor weather.


Nigeria: Dangote Cement sales volumes in the first quarter of 2022 have been hampered by disruptions to gas supplies domestically and by high freight rates restricting its exports of cement and clinker to Cameroon, Ghana and Sierra Leone. Its sales volumes of cement fell by 3.6% year-on-year to 7.25Mt in the first quarter of 2022 from 7.52Mt in the same period in 2021. Its revenue grew by 24% to US$994m from US$801m. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) increased by 18.6% to US$508m from US$428m.

Michael Pucheros, the chief executive officer of Dangote Cement, said “Our group volumes were down 3.6% mainly due to energy supply challenges in Nigeria. Our operations relying on cement and clinker imports – namely Ghana, Sierra-Leone, Cameroon - were impacted by the global supply chain challenges.” Additionally, its operations outside of Nigeria was also negatively affected by a cement plant in Congo being shut for over two months due to maintenance and repairs and extended power plant maintenance in Senegal.


US: Argos USA has launched its new Portland Limestone Cement (PLC) brand EcoStrong.The company says the its will complete its conversion to 100% EcoStrong PLC cement production across all facilities in 2023.Its Roberta, Alabama cement plant and Atlanta, Georgia grinding plant will transition by mid-2022, while its Newberry, Florida cement plant will transition by October 2022.Argos USA plans to use EcoStrong cement at all of its Eastern US ready-mix concretesites by mid-2022.

Cement technical director Steve Wilcox said“I am excited to be part of Argos’ brand announcement for our PLC Type IL product. EcoStrong PLC encompasses everything we have worked for over the past decade, to offer a high-quality product with lower embodied carbon, which contributes to the ultimate goal of decarbonising across our operations. Our PLC product is engineered to reduce the harmful effects on the environment and perform similar to or better than our ordinaryPortland cement (OPC) Type I/II. EcoStrong PLC empowers our customers, specifiers, architects, and engineers to design and execute their projects with resilience and sustainability.”


Canada: The Government of Quebec says it will allocate up to US$36m towards a US$110m upgrade project at Ciment Québec’s integrated St Basile plant. The plant intends to build a new grinding unit including new reception, storage and raw material handling systems and two mills. The work is intended to reduce the CO2 emissions from the plant. France-based Fives FCB previously said that it had won a contract for the project. Commissioning of the new equipment is scheduled for the beginning of 2024.


Dominican Republic: Colacem Group subsidiary Domicem has awarded the contract to upgrade the limestone reclaiming system at its integrated Sabana Grande de Palenque cement plant in San Cristóbal province to Italy-based Bedeschi. The original stacking and reclaiming equipment, installed by Bedeschi in 2004, allows clay and limestone handling at the plant. The upgraded machine will improve the limestone reclaiming system, increasing its capacity from 200t/hr to 360t/hr, the capacity needed in order to feed a new production line that is being installed at the plant.


India: Dalmia Cement (Bharat) has signed a memorandum of understanding (MOU) with Denmark-based FLSmidth to collaborate in the research and development of sustainable solutions for cement manufacturing. The agreement has been arranged under the ‘Green Strategic Partnership’ initiatives between Denmark and India that cover energy and climate change.

Under the MOU both companies will cooperate on a range of areas such as substituting conventional energy supplies with renewable sources and working towards CO2 emissions abatement. Both companies have committed to contributing research and development towards eventually building an industrial scale production plant where the new concepts can be further tested.

Mahendra Singhi, the managing director and chief executive officer of Dalmia Cement (Bharat) said, “In alignment with the ambitious net zero vision of our Prime Minister Narendra Modiji and given the strength and stature of our respective organisations, this association will provide futuristic solutions to the cement and concrete industry to emerge clean and green.” He added that India and Dalmia Cement in particular were keen to develop a roadmap for the implementation of Industry 4.0 with totally decarbonised cement plants and a ‘lighthouse’ cement plant.


India: The Global Cement & Concrete Association (GCCA) India has released a report entitled ‘Blended Cement – Green, Durable & Sustainable’ to promote the advantages of different types of blended cement over Ordinary Portland Cement (OPC). The report was released by Anil Agrawal, Additional Secretary Department for Promotion of Industry, and Internal Trade (DPIIT), Ministry of Commerce & Industry at an online event hosted by the Indian branch of the Global Cement & Concrete Association (GCCA).

“Blended Cement is the top priority and will play a key role in decarbonising the infrastructure segment. I am happy to see that the global cement and concrete industry has taken the lead, and they have come up with a roadmap. Now the Indian cement sector is developing an India specific detailed roadmap for the cement and concrete industry to achieve the net-zero CO2 concrete by 2050 in a time-bound manner,” said Agrawal.

The report is a collation of the information about blended cement and its advantages. It highlights the performance improvement possible through this replacement, making blended cement an attractive means to achieve sustainable infrastructure development. It also showcases the benefits of different blended types of cement over OPC based on hydration, microstructure and permeability, rheology and workability, strength development, shrinkage (chemical, autogenous, and drying) and cracks, leaching, alkali-aggregate reactivity, sulphate attack, reinforcement corrosion, long-term durability of construction and usage in preparation of high strength concrete.


Zimbabwe: South Africa-based PPC has held a groundbreaking ceremony for a US$40m project to build solar power plants with a joint output of 30MW to support its integrated Bulawayo and Colleen Bawn cement plants. The Bulawayo plant will set up a 10MW plant, with 5MW earmarked for internal use, while the Colleen Bawn plant will develop a 20MW capacity, 12MW being used internally, according to the Chronicle newspaper. The excess electricity will be fed in the national grid. PPC has chosen ATC Consortium to build and operate the solar plants under a 20-year power purchase agreement.


Germany: Fagus-GreCon has launched its new GreCon Intelligent Extinguishing Module (IEM) for its existing spark extinguishing systems.Its sensorsoffer integrated early wear recognition and automatically report very small leaks to cement plants’ control centres.


India: UltraTech Cement recorded consolidated sales of US$6.86bn in its 2022 financial year, up by 18% year-on-year from US$5.83bn. The Aditya Birla subsidiary's net profit was US$957m, up by 34% from US$713m. Its total expenses also increased, by 20% to US$5.61bn from US$4.69bn. The sharpest rise, of 45%, was in power and fuel expenses, to US$1.43bn from US$985m.


India: Adani Group and JSW Group have submitted their non-binding bids to Holcim for acquisition of its subsidiary Ambuja Cements. The Business Standard newspaper has reported that Aditya Birla subsidiary UltraTech is also preparing a bid. A deal with UltraTech Cement would delay closure due to the Competition Commission of India approval process it entails. Holcim previously indicated that it would like to conclude the deal early.

Adani Group would finance any acquisition with a combination of its own cash and that from Gulf-based sovereign funds, while JSW Group would engage private equity.


Australia: Adbri has committed to reduce its cement's CO2 emissions by 20%/t by 2030. WA Today News has reported that the company also aims to offset 100% of CO2 emissions from its electricity consumption by 2030. It aims to achieve net zero carbon cement production by 2050. Adbri says that it is Australia's only cement producer not to use coal, relying instead on a combination of gas and refuse derived fuel (RDF).

CEO Nick Miller said "This net-zero emissions roadmap builds on our strong decarbonisation progress to date and establishes clear targets and actions we will advance as we strive to achieve net zero emissions by 2050."


India: JK Lakshmi Cement has partnered with the Society for Technology and Action for Rural Advancement (TARA) to integrate calcined clay technology into its operations in order to commence production of limestone calcined clay cement (LC3). United News of India has reported that the producer says that this type of composite cement reduces the product's clinker factor by 50% and its carbon footprint by 40%.

JK Lakshmi Cement said "This partnership will be a game-changer for the cement industry, giving impetus to its efforts in mitigating emissions, combating climate change and bringing a holistic change in the surrounding communities to create sustainable livelihoods in large numbers."


India: Tamilnadu Cements plans to set up a new grinding plant in Alangulam, Tamil Nadu. The Hindu newspaper has reported that the unit will serve the nearby Arasu cement plant and double its cement capacity to 0.56Mt/yr from 0.28Mt/yr. It will cost US$5.22m and produce the company's Valimai cement.

Tamilnadu Cements has sold 59,000t of Valimai cement to date.


Pakistan: Lucky Cement has recorded nine-month sales of US$1.17bn in its 2022 financial year, up by 38% year-on-year from US$846m in the corresponding period of 2021. The company’s consolidated cement volumes fell by 7.1% to 7.07Mt, while its unconsolidated cement volumes fell by 3.4% to 5.51Mt. Unconsolidated costs per tonne of cement rose by 49%. Explaining its net sales growth, the company noted the ‘impressive’ performance of its overseas cement business, which includes a stake in Democratic Republic of Congo-based Nyumba Ya Akiba Cement. Lucky Cement’s profit after tax for the period was US$143m, up by 20% from US$119m.

Lucky Cement says that a cement plant expansion in Khyber Pakhtunkhwa is progressing and on-schedule for completion in 2022.


Kenya: Bamburi Cement’s net profit was US$11.9m in 2021, up by 22% year-on-year from 2020. The company attributed the growth to increased domestic selling prices in Kenya, due to a higher proportion of premium products sales and targeted price actions in the retail segment.

Managing director Seddiq Hassani said that he envisages cement demand growth in Bamburi Cement’s markets in the rest of 2022, supported by a stable economic environment. He looked optimistically to possible export growth arising from the Democratic Republic of Congo’s admission into the East African Community (EAC) in March 2022. He further noted the impact of the Rwanda-Uganda border closure as a downside risk.


India: The National Company Law Tribunal (NCLT) has started insolvency proceedings against Andhra Cement, a subsidiary of Jaypee Group. The decision by the NCLT follows a petition filed by Pridhvi Asset Reconstruction and Securitisation claiming a default relating to bank loans taken out between 2012 and 2016, according to the Press Trust of India. Separately, Andhra Cement has asked its creditors to submit their claims by 10 May 2022 before the Interim Resolution Professional (IRP). Local media has also reported that the cement producer had been unable to operate its cement plant at above 60% capacity utilisation due to a shortage of working capital.


Bolivia: Fábrica Nacional de Cemento (FANCESA) has announced the planned closure of its Eastern Regional Office (ORO) sales agency in Sucre, Chuquisaca Department. The Correo del Sur newspaper has reported that the agency records 30 – 40% of the level of sales of its other agencies. It operating costs are US$1.57 – 1.75m. 17 people currently work at the ORO Agency. FANCESA acknowledged that it may face labour-related ‘internal problems’ in carrying out the closure.


France: Eqiom has launched its new reduced-CO2 CEM II/C cement range on the French market. The range includes the Portland limestone, slag and clinker filler CEM II/CM (SL) 42.5 N cement produced at its La Rochelle cement plant. The cement is the first product to obtain NF certification from the Scientific and Technical Center for Building (CSTB) under its new standard designation EN 195-5. The producer says that in mid-2022 EN 197-5 will assimilate into the EN 206/CN standard for use in structural concrete.

Eqiom said that the range will offer its customers a more sustainable alternative to its other NF EN 197-1 certified compositions. La Rochelle cement plant operations manager Ahmed Mansouri said “We are proud of this result, which is the result of close collaboration between the different Eqiom teams. This commitment has made it possible to provide our customers with a solution with low CO2 emissions while guaranteeing sufficient performance so as not to impact practices on the construction sites.”


Mexico: Cemex recorded consolidated sales of US$3.77bn in 2022, up by 13% year-on-year from first-quarter 2021 levels. The group recorded operating earnings before interest, taxation, depreciation and amortisation (EBITDA) growth of 3% year-on-year, to US$691m. Cemex said that sales growth in its Europe, Middle East and Africa region led the earnings increase, supported by strong underlying demand conditions with robust volume growth in Europe and the US. It recorded double-digit like-for-like price rises across its global operations. During the quarter, group CO2 emissions fell by 4% year-on-year.

Chief executive officer CEO Fernando González said “We are quite pleased with our first quarter performance despite the unprecedented global macro challenges. Against the backdrop of the worst inflation headwinds in more than 40 years, we achieved strong pricing traction across our products. Given the tight supply and demand dynamics in most of our markets, we are optimistic that we can recover input cost inflation. In addition, our diversified energy, supply chain and Climate Action strategies are paying off and helping us respond to energy cost pressures.”

Regarding the quarter’s sustainability achievements, González said “Our performance gives me great confidence that we can reach not only our 2030 climate goal but also our Net Zero ambition.”


Thailand: Siam Cement Group (SCG) recorded first-quarter sales of US$4.43bn in 2022, up by 25% year-on-year from first-quarter 2021 levels. The company’s net profit was US$257m, down by 40%.


China: Xinjiang Tianshan Cement, a subsidiary of Chizhou CNBM New Materials, has acquired mining rights for the Hengshan mining area and peripheral mines in Chizhou City’s Guichi District in Anhui province for US$376m. Reuters has reported that the company plans to make a total investment of US$1.38bn in establishing its mining operations there. The mines have limestone reserves of 513Mt and will be operational until 2043.


South Korea: Finance Minister Hong Nam-ki has announced plans for a further increase to his country’s coal imports from Australia in order to enable cement production to continue and prevent a shortage. The Yonhap News Agency News has reported that the government plans to accelerate customs clearance processes around the fossil fuel. Hong added that the government will ‘sternly deal with any illegal hoarding or price fixing’ of cement.


India: ACC has launched Holcim’s Houses of Tomorrow sustainable homebuilding initiative with the construction of a low CO2 home in Puducherry called Gratitude Villa. Projects Today News has reported that architect Trupti Doshi selected building materials to reduce CO2 emissions by 40% by comparison to conventional materials such as ordinary Portland cement (OPC). She opted for ACC’s Suraksha brand cement, fly ash bricks and ECOPact green concrete.


Mexico: Eight people have died in an armed clash at Cooperativa La Cruz Azul’s Hidalgo cement plant. The El País newspaper has reported that attackers riding in multiple trucks arrived at the plant in the early hours of 27 April 2022. In addition to the eight dead, a further 12 people were wounded in the ensuing fight with defenders. Attackers also destroyed some control panel wiring at the plant and set fire to eight vehicles. The altercation caused a suspension of cement production at the facility.

Police detained nine suspects and have established a watch at the Hidalgo plant.