Global Cement Newsletter

Issue: GCW611 / 07 June 2023

Headlines


Taiwan Cement said this week that it is aiming for cement to account for less than half of its sales by 2025. At the annual shareholders’ meeting chair Nelson Chang defended the cement sector as a core business but said that the company was expanding more into the green energy sector through its energy storage and vehicle charging lines. Chang directly linked the strategy to growing carbon taxes around the world, such as the European Union Emissions Trading Scheme, where the carbon price has been occasionally close to pushing past Euro100/t since early 2022. Taiwan Cement formed a joint venture with Türkiye-based Oyak Group in 2018 that runs Cimpor in Portugal.

Company

Cement share of business

Other main sectors

CNBM

45%

Aggregates, concrete, gypsum, wind turbines, batteries, engineering

Anhui Conch

78%

Aggregates, concrete, sand, trading

Holcim

51%

Aggregates, concrete, lightweight building materials

Heidelberg Materials

44%

Aggregates, concrete, asphalt

UltraTech Cement

95%

Concrete

Taiwan Cement

68%

Power supply, rechargeable lithium-ion battery, sea and land transportation

Taiheiyo Cement

70%

Aggregates, concrete

Table 1: Cement business share by revenue of selected cement producers. Source: Corporate annual reports.

Taiwan Cement’s plan to decrease its reliance on cement is becoming a familiar one. Holcim notably revealed in 2021 that it was growing its light building materials division. Its cement division represented 60% of sales in 2020 with concrete and aggregates making up most of the rest to 92% and the remaining 8% on other products including light building materials. This started to change with the acquisition of roofing and building envelope producer Firestone Building Products in 2021. Other similar acquisitions have followed. Holcim’s current target is to grow the Solutions & Products division to around 30% by 2025, with cement reduced to somewhere between a third and half of sales. Earlier this year Japan-based Taiheiyo Cement said it was doing a similar thing as part of its medium-term strategy to 2035. In its case cement represented 70% of its sales in 2022 but it is now aiming to reduce this to 65% by 2025 and 50% by 2035.

A common pattern for the business composition of European cement companies is a mixture of heavy building materials made up of cement, concrete and aggregate. However, not every cement company follows the same route. Some cement companies are simply parts of larger conglomerates. UltraTech Cement, for example, is mostly just a cement company. However, it is also part of Aditya Birla Group, which runs a wide range of industries including chemicals, textiles, financial services, telecoms, mining and more. Depending on how one looks at it, UltraTech Cement’s cement business ratio is large or Aditya Birla Group’s ratio is small. Siam Cement Group (SCG) in Thailand is another example of a cement producer operated by a conglomerate with other major businesses.

A different approach that some cement producers take is to mix cement production with complimentary businesses outside of heavy building materials. A good example of this is Votorantim Cement in Brazil, which manufactures cement and steel. Companhia Siderúrgica Nacional (CSN) is another Brazil-based cement producer that is also well known for steel production. Adani Group in India, meanwhile, was well known for logistics, power generation and airports before it purchased Ambuja Cements and ACC from Holcim in 2022.

The driver for cement companies looking to reduce cement as a proportion of their businesses has varied between the three examples presented above. Holcim’s approach has been in response to growing European carbon costs but it also fits with a general desire to broaden its business as the company has sought to reshape itself following the merger between Lafarge and Holcim. Taiheiyo Cement’s plans also have a sustainability angle but the Japanese market has been in slow decline since the 1990s and this has been made worse by the spike in energy prices since 2022. Investing in new businesses makes sense for either of these reasons. Lastly, Taiwan Cement says it is taking action in response to carbon prices around the world. However, its proximity to many other large-scale producers in the Far East may also be a factor. Whether more companies follow suit and also start to reduce the ratio of their cement businesses remains to be seen. Yet, mounting carbon taxes and global production overcapacity look set to make more of the larger cement producers consider their options in certain places.


Bangladesh: Shun Shing Group has made new appointments to the roles of chair, vice chair, deputy managing director and managing director of business development operations. The Dhaka Tribune newspaper has reported that the group has promoted Ikram Ahmed Khan, formerly managing director, to the role of chair. Raihan Ahmed will serve as vice chair and Shakib Pasha as deputy managing director, while Tahmina Ahmed will serve as managing director of business development operations. The China-headquartered group previously appointed Tahmina Ahmed as additional managing director for Bangladesh in June 2021. She has served on the board of directors since 2007.


China: The board of directors of West China Cement has approved the appointment of Fan Zhan as a non-executive director. Fan is a senior accountant and deputy head of finance at Anhui Conch Cement. He was previously head of finance at Anhui Tongling Conch Cement. He holds a graduate degree from Tongling University.

Fan Zhan replaces Wang Jingqian on West China Cement’s board of directors, following the latter’s resignation.


UK: Holcim subsidiary Aggregate Industries has announced the appointment of Thierry Davila as manager of Cauldon cement plant in Staffordshire. Davila has 27 years’ experience in the cement industry, including working on projects affecting Cauldon cement plant since November 2021. Aggregate Industries says that he brings a wealth of global experience and a proven track record in technical capability. In his new role, Davila will focus on strategic operations, including ensuring that the plant can navigate market challenges while providing innovative solutions to customers.

Aggregate Industries CEO Dragan Maksimovic said “Thierry brings an enormous amount of global experience of the cement industry to Cauldon. Having been part of the Holcim Group for almost 20 years, I am confident in Thierry’s ability to drive the business forward and meet the demands of an ever-changing market. I would like to congratulate Thierry on his new appointment, and I look forward to working with him in the coming months.”


US: Heidelberg Materials North America has commenced cold testing of a new 420t/hr pipe conveyor at its Mitchell cement plant in Indiana. Italy-based Bedeschi supplied the 700m-long conveyor. The supplier said that, when fully operational, the new equipment will help the Mitchell cement plant to be one of the most efficient and largest cement plants in the US.


China: Anhui Conch and six partners have agreed to establish a partnership fund. The cement producer informed the Hong Kong Exchange that it will directly contribute US$211m into the fund. Securities firm Haitong Capital will provide fund management services as executive partner.


India: Adani Cement has withdrawn its membership of the Indian cement industry association, the Cement Manufacturers’ Association (CMA). Adani Cement is India’s second biggest cement producer. The Economic Times newspaper has reported that ACC and Ambuja Cements, which Adani Cement acquired in September 2022, have not shared their production and sales data with the CMA for ‘a few years.’


Canada: Holcim subsidiary Lafarge Canada has extended its biodiversity collaboration with the Forêt-Boucher Foundation. Under the expanded partnership, Lafarge Canada has committed to annual contributions of US$11,200/yr until 2028.

The collaboration will focus its efforts on conservation of the Boucher Forest in Quebec, near the site of Lafarge Canada’s Klock quarry. Boucher Forest contains habitats with 1150 different species.


India: Uttarakhand police successfully raided a fake cement blending and bagging plant in the state’s Udham Singh Nagar District. The Hindustan Times newspaper has reported that police recovered 1250 bags of fake cement bearing ACC and UltraTech Cement branding, as well as further empty bags. They arrested one suspect at the scene.


Nigeria: BUA Cement has secures a new loan worth US$500m from the International Finance Corporation (IFC). The producer informed the Nigerian Exchange (NGX) that it plans to use the fund for capital expenditure (CAPEX) investments in new projects.


India: JK Cement has secured in-principle approval from its board of directors to enter into a share purchase agreement for 100% of shares in Toshali Cements. The Economic Times has reported the value of the agreement as US$19m.

Toshali Cements operates the 200,000t/yr Ampavalli cement plant in Odisha and the 435,000t/yr Choudwar grinding plant, also in Odisha. JK Cement said that its acquisition of Toshali Cements will help the group to expand into Eastern India.


India: Adani Group repaid loans worth a total of US$2.65bn on 6 June 2023, with a total interest payment of US$700m. Accord Fintech News has reported that the sum includes prepayment of loans worth US$700m used to acquire Holcim India, alongside other loans. This completes the group's prepayment of loans taken for the acquisition, which it completed in September 2022.


India: JK Organisation and Nirma Group have submitted non-binding offers to acquire 40 - 72% stakes in Sanghi Cement. The Economic Times newspaper has reported that promoters value the company at US$726m.

Shree Cement also previously entered non-binding talks to acquire Sanghi Cement on 29 April 2023.


Oman: Abra Holdings has submitted an offer to acquire a 15% stake in Oman Cement. Reuters has reported that the board of Oman Cement confirmed that it is not seeking competing offers.


India: Shree Cement has won an auction for the Chandrapur limestone mine in Maharashtra. The mine has reserves of 50Mt of limestone, and is equipped to meet the raw materials consumption of a 1.5Mt/yr integrated cement plant. The mine occupies a 105 hectare site close to the Chandrapur and Warora railheads, 200km from Nagpur. Shree Cement will reportedly consider building new sidings to connect the quarry to the national rail network.

The Economic Times newspaper has reported that Shree Cement bid to pay taxes of 27% of the value of limestone extracted from the quarry, in addition to mining royalties. The local price of cement-grade limestone was US$5.76/t in May 2023.


Egypt: Heidelberg Materials subsidiary Suez Cement has invested US$16m in upgrading its operations towards increased alternative fuel (AF) use since 2010. The producer uses AF in the burners and kilns of all three of its cement plants, at Helwan, Kattameya and Suez. Meanwhile, Suez Cement has invested US$60m in dust control measures over the same period. Other on-going investments include US$25m in the construction of a waste heat recovery (WHR) plant at the Helwan cement plant. The company is committed to reaching a 24% reduction in its CO2 emissions between 2019 and 2030.

Technical director Omar Khorshid said “We are committed to pursue initiatives to broaden our range of innovative and eco-friendly building solutions, advance operational efficiency through digitalisation and strengthen customer engagement for better business results and more positive impact."


Bolivia: Bolivia produced 915,000t of cement during the first quarter of 2023, up by 3.2% year-on-year from 886,000t in the first quarter of 2022. Domestic consumption rose by 1.9% to 871,000t in the period under review. The National Institute of Statistics has recorded total national cement imports worth US$35m, up by 45% from US$24.1m.


Fiji: The Construction Industry Council of Fiji (CIC) has named cement among possible 'questionable' building materials being imported that are below Fijian quality standards. The Fiji Times newspaper has reported that CIC president Gordon Jenkins called on authorities to implement better quality checks at points of entry. Jenkins named South Korea as a current source of low-price cement, which he said buyers do not know is 'good or not.'


Taiwan: Taiwan Cement Corporation aims to diversify its business away from cement by increasing its sales from energy storage and vehicle charging. It aims to derive over 50% of its revenues from other activities besides cement by 2025. The Taipei Times newspaper has reported that the producer will continue to produce 80Mt/yr of cement. The company said that the reason behind its planned diversification is its responsibility to help reduce global net CO2 emissions.

Chair Nelson Chang said “Carbon reductions must be fast and efficient, and the use of solar and other green energy resources in producing cement is not enough to offset carbon emissions. That means Taiwan Cement has to press ahead and develop carbon capture techniques that would help mitigate the negative impact of cement production on the environment.”


US: Holcim US has inaugurated a waste tyre processing plant at its Alpena cement plant in Michigan. The facility will process 22,000t/yr of tyres into refuse-derived fuel (RDF) for use at the cement plant. Holcim US partner Geocycle will collect, pre-process and deliver the tyres to the new facility.

Holcim US’ North regional senior vice president of manufacturing Michael Nixon said "Holcim has invested more than US$100m in eco-friendly technologies at the Alpena plant in the past 15 years. The tyre-derived fuel facility is another strong demonstration of our commitment to reducing emissions."


UK: SigmaRoc subsidiary CCP has launched Greenbloc Standard, Ultra and Premium. The new designations correspond to 50%, 80% and 100% cement substitution. Professional Builder News has reported that Using Greenbloc Standard reduces structures’ CO2 emissions by 77% compared with structures built with conventional ordinary Portland cement (OPC)-based blocks. For an average semi-detached house, this is equivalent to 2.7t of CO2.

CCP general manager Phil Rotheram said “The expansion of our Greenbloc range continues our commitment to sustainable alternatives to our product offering as we fully commit to the challenges of removing embodied carbon from the built environment.”

Greenbloc Ultra featured in a gold medal-winning garden at the RHS Chelsea Flower Show 2023 in May 2023.


Denmark: Processing, handling and storage equipment supplier Cimbria has merged its three Danish subsidiaries. A/S Cimbria, Cimbria Unigrain and Cimbria Manufacturing will now operate as Cimbria, effective retroactively from 1 January 2023. The group reassured customers that its existing contracts remain unchanged.


US: HarbisonWalker International has unveiled its new redesigned branding. The refractories supplier says that the new brand identity reflects it standing as the North American arm of Calderys Group. The two companies merged following their acquisition by Platinum Equity in 2022.

Calderys Group president and CEO Michel Cornelissen said “The new visual identity of HWI, as a member of Calderys, is a significant step on our journey to form a unified business that incorporates the best of both brands to create a global high-growth leader. We have undertaken this exercise with thoughtful intention to preserve the legacy of the HWI brand in the Americas, while reflecting the global stature of the Calderys brand.”


India: Shiva Cement has commissioned its new US$185m Sundergarh cement plant in Odisha. Pragativadi News has reported that the new plant has an integrated capacity of 1.05Mt/yr and an additional grinding capacity of 0.27Mt/yr.

In October 2022, parent company JSW Cement announced plans to increase its total installed capacity by 47% to 25Mt/yr.


India: Adani Group plans to grow ACC and Ambuja Cements' capacity to 140Mt/yr by 2028 under a joint expansion strategy. The Hindu newspaper has reported that new strategy includes capital expenditure with a value of US$5.58bn and new acquisitions. Investments will reportedly be split equally between the two subsidiaries. After completion of the current growth plan, the cement producers will 'pause for a while' prior to any subsequent expansion phase.

Adani Group said that it is proceeding with an operational merger of ACC and Ambuja Cements, without merging their distinct brands. The priority of the merger will be to increase efficiency in supply chains and logistics operations.


Canada: The district council of Capital Regional District (CRD) says that it expects to resume sending biosolids to Lafarge Canada's Richmond cement plant in early June 2023. This follows a reported reduction in production at the unit in 2023 and 2022, according to the Times Colonist newspaper. The 1.1Mt/yr cement plant previously used biosolids supplied by the CRD as an alternative fuel in its cement production. However, during the current hiatus the biosolids have been sent to landfill instead.

The Richmond cement plant is the site of the CO2MENT carbon capture and utilisation project. The project proceeded to its third phase, which consists of a capture capacity expansion and the installation of a liquefaction plant, in May 2023.


US: Denmark-based FLSmidth has acquired heavy-duty rubber products company Morse Rubber. Morse Rubber's competences include advanced moulding capabilities for rubber and composite mill liners, as well as screen media and various rubber and rubber ceramic wear components. FLSmidth says that the acquisition supports its growth strategy by strengthening its offering of mill liners, where FLSmidth has been capacity constrained in some regions.

FLSmidth's service line president Joshua Meyer said “With this acquisition we will be able to offer cost and quality competitive mill liners combined with local presence, local production and proximity to our North American and Latin American customers."


UK: CRH subsidiary Tarmac has pledged its support to the Route to Net Zero initiative to decarbonise the UK's logistics sector. Under the initiative, companies involved in transportation will implement changes aimed at achieving net zero CO2 emissions by 2050. Tarmac already transports 9Mt/yr of materials around the UK by rail.

Tarmac's logistics director Graham Waters said “Signing up to Logistics UK’s Route to Net Zero pledge marks a further step for our business, underscoring our commitment to eliminating carbon emissions from our extensive UK-wide logistics networks and accelerating this process through collaboration with our haulier partners and the wider industry."


Germany: Global Cement is attending Powtech 2023 in Nuremberg, Bavaria, on 26 – 28 September 2023. Powtech is the International Processing Trade Fair for powder, bulk solids, fluids and liquids. Find us at Stand 2-524 in Hall 2.