Global Cement Newsletter

Issue: GCW652 / 27 March 2024

Headlines


The US Department of Energy (DOE) announced a US$1.6bn investment in the cement sector this week. The funding was part of a total of US$6bn for 33 projects in over 20 states to decarbonise energy-intensive industries also including chemicals and refining, iron and steel, aluminium and metals, food and beverages, glass, process heat applications and pulp and paper. The DOE was keen to link the money to “the President’s Bipartisan Infrastructure Law and Inflation Reduction Act.” Politics is never far away it seems! The projects are part of the Industrial Demonstrations Program, managed by DOE’s Office of Clean Energy Demonstrations (OCED).

Company State Funding Scale Method
Heidelberg Materials US Indiana US$500m Full CCS
National Cement California US$500m Full Alternative fuels, calcined clay, CCS
Summit Materials Georgia, Maryland, Texas US$216m Demonstration Calcined clay
Brimstone Energy TBD US$189m Commercial Raw material substitution
Sublime Systems Massachusetts US$87m Commercial Raw material substitution
Roanoke Cement Virginia US$62m Demonstration Calcined clay

Table 1: Summary of US Department of Energy funding announced on March 2024 to decarbonise cement and concrete production

Table 1 above shows the main approaches each of the projects aim to use. The two most expensive ones involve carbon capture and sequestration (CCS) at Heidelberg Materials US’ Mitchell cement plant in Indiana and National Cement’s Lebec plant in California respectively. In a complimentary press release Chris Ward, the CEO of Heidelberg Materials North America, said “This substantial federal funding investment will help create the first full-scale deployment of carbon capture and storage on a cement plant in the US.” The proposed CCS unit at the plant will capture around 2Mt/yr of CO2 from 2030. If Ward’s forecast is accurate (and no one beats them to it), then Heidelberg Materials will likely have set up the first full-scale CCS units at cement plants in both North America and Europe. This will be a significant achievement. The National Cement project, by contrast, is a mixed bag of approaches to decarbonising cement production that follows the multi-lever approach advocated for in many of the industry net-zero roadmaps. It intends to use agricultural by-products such as pistachio shells, as alternatives fuels to lower the fuel-based emissions, calcined clay to lower the clinker factor and CCS to capture the remaining 950,000t/yr of CO2 emissions.

The other projects either involve using calcined clay or substituting limestone with calcium silicate. The Summit Materials proposal is noteworthy because it aims to build four clay calcination units in locations in Maryland, Georgia and Texas. None of these appear to be near Summit’s (or Cementos Argos’) cement plants. This suggests that the company may be intending to use calcined clay in ready-mixed concrete production. The Roanoke Cement Company calcined clay project will be baseEuropead at its cement plant in Troutville, Virginia.

The remaining two grant recipients, Brimstone and Sublime Systems, will both test the companies’ different methods of manufacturing cement by using calcium silicate instead of limestone. Brimstone’s method produces ordinary Portland cement (OPC) and supplementary cementitious materials (SCM). The company said in July 2023 that its OPC met the ASTM C150 standards. However, the company has released less information about its actual process. Sublime Systems’ uses an electrolysis approach to create its ASTM C1157-compliant cement. It calls this ‘ambient temperature electrochemical calcination.’

Investment on the same scale of the DOE has also been happening in Europe. In July 2023, for example, the European Commission announced an investment of Euro3.6bn in clean tech projects to be funded from the proceeds of the European Union emissions trading scheme (ETS). This was the third call for large-scale projects following previous announcements of recipients in 2021 and 2022. Euro1.6bn of the third call funding went towards cement and refining projects including five cement and lime projects in Belgium, Croatia, Germany and Greece. The money granted for each of these schemes was in the region of Euro115 - 235m.

Both the US and Europe are throwing serious finance at the cement industry to try and kickstart the various pathways towards net zero. They are also doing it in different ways, with the US aiming to boost its economy by onshoring sustainable industry, and Europe hoping to fund its approach via carbon taxation. Government-driven decarbonisation investment for cement in other large countries and regions around the world appears to be lagging behind the US and Europe but these may spring up as net zero targets are set, roadmaps drawn up and government policy formulated. These places could also benefit from watching what works and does not work elsewhere first. Back in the US and Europe the next tricky part of this process will be bridging the gap between government subsidy and commercial viability.


Iraq: Lafarge Iraq has appointed Farah Qahttan as Country Customer Service Manager. She has worked for the subsidiary of Switzerland-based Holcim since 2013 in a range of positions, becoming the company’s Country Packaging Manager in 2022. Qahttan is a graduate in chemical engineering from the University of Baghdad.


US: Summit Materials has appointed John Terembula as Senior Director, Grinding Technology. He previously worked for FLSmidth from 1994 to early 2024 in a variety of engineering and then product manager roles for grinding applications. His final position at FLSmidth was as Global Product Line Manager, Vertical Roller Mills. Terembula holds a degree in chemical engineering and materials from Lafayette College and an MBA from Temple University.


India: KHD Humboldt Wedag has appointed Anurag Johari as Assistant Vice President. He has worked for KHD in India since 2005 in a variety of roles. Johari is a graduate in chemical engineering from the National Institute of Technology, Warangal in Telangana.


UAE: Fujairah Cement has reported accumulated losses reaching over a third of its capital, primarily due to inflation and decreased revenue, according to Zawya. The total accumulated losses for the 2023 financial year stood at US$35.5m, equating to 36.68% of the company's capital, as disclosed on the Abu Dhabi Securities Exchange.

The company attributes the increase in losses to various factors, including the rising cost of coal and energy, lower clinker selling prices, a decline in revenue, and higher logistics and finance costs. The company is currently in advanced talks to appoint a renowned financial advisor for assistance in restructuring and exploring other potential options to mitigate these losses.

A separate disclosure highlighted that the major challenge faced during the year was the escalated production costs, primarily driven by increased coal and fuel prices.


France: Ecocem has launched a new low-carbon advanced cement technology (ACT) cement, aiming for widespread adoption in European construction projects. The ACT range promises a clinker concentration of 20%, lower than the current norm of 35% minimum.

Jean-Christophe Trassard, Director, Marketing of Sustainable Innovation, said "We achieve competitive rates by controlling granularity, the fineness of grinding and admixtures. We have also greatly developed our thinking on the addition of additives in our formulations, which required more than fifteen years of R&D and the filing of six patents."

This product contains locally sourced additives, with the capability to adapt mixes to regional availability. The ACT cement is expected to reduce water usage by one-third compared to conventional concrete. An ACT-based concrete reportedly emits 198kg CO₂/t, a substantial reduction from the 614kg CO₂/t for standard concrete in France.

Gaining market entry for ACT required European technical evaluation and European assessment document certification, currently pending in the EU Official Journal. Trassard added, "As we are dealing with clinker rates below the standards, we had to go through this certification, which gives us a very good passport for the European markets. However, local administrative variations will have to be carried out subsequently."

In France, Ecocem has already applied for ATEX certification to facilitate deployment of the ACT range, expected later in 2024. Ecocem aims to include the ACT range in standard norms by 2026.


Afghanistan: The government says that contracts worth US$450m have been concluded for the expansion of three Afghan cement plants to 1.5Mt/yr capacity each. Local companies will carry out the expansions, at the Injil cement plant in Herat and the Shur Andam cement plant in Kandahar, while a Qatar-based company will carry out the Jabal Saraj cement plant in Parwan. TRT World News has reported that the Afghan Ministry of Mines and Petroleum expects Afghanistan to become self-sufficient for cement after the new capacity joins existing capacity at the Jabal Saraj cement plant and the Ghori cement plant in Baghlan. These two plants reportedly produce 330,000t/yr of cement, less than 10% of domestic demand.


Ireland: CRH says that it has completed the sale of its UK lime business. The sale concludes the second phase of the group’s divestment of its lime operations in Europe, first announced in November 2023. The total sale value of CRH’s European lime business is US$1.1bn.


Jamaica: Caribbean Cement Company's first phase of its expansion project is set for completion in 2025. The expansion will increase cement production by 30%.

Managing director Jorge Martinez said "When completed, this project will further reduce our CO₂ emissions and deliver increased output from 2600 to 2850t/day of clinker to meet the increased local demand for cement. We will also have the capacity to explore options for exporting to other countries within the Caribbean community. These exports will benefit Jamaica’s economy through foreign currency income."

The US$40m plant expansion in Rockfort, Kingston is financed by the company, with 150 workers already on the project. The expansion was announced in 2022 and aims to strengthen Jamaica's cement industry, reduce import reliance and support the regional construction sector. It will also support parent company Cemex's sustainability targets, including CO₂ emission reduction and optimisation of heat consumption in cement production, as part of its Future in Action programme.


US: The US Department of Energy has selected four cement producers to receive funding under the Bipartisan Infrastructure Law and the Inflation Reduction Act.

Heidelberg Materials US secured up to US$500m for its planned 2Mt/yr carbon capture project at the Mitchell cement plant in Indiana. National Cement also received up to US$500m, for its Lebec Net Zero limestone calcined clay cement (LC3) project in California. Summit Materials received up to US$216m for a series of clay calcination projects in Georgia, Maryland and Texas. Lastly, Roanoke Cement will receive up to US$61.7m for an LC3 project at its Troutville cement plant in Virginia.  These projects also involve developing a training, education and certification consortium in the cement sector.

Portland Cement Association (PCA) president and CEO Mike Ireland said "This funding is a welcome acknowledgement from the government that America's cement manufacturers are taking ambitious and significant steps toward reaching carbon neutrality. This will move the needle closer to achieving what industry considers the 'heavyweight' of carbon solutions: carbon capture utilisation and storage (CCUS). Once established nationwide, CCUS will greatly accelerate cement manufacturers' charge toward net zero."

Senior vice president of government affairs Sean O'Neill added “From passage of the Bipartisan Energy Act of 2020 to securing funding through the Inflation Reduction Act and the Infrastructure Investment and Jobs Act, today's announcement is another major milestone in the cement industry's decarbonisation efforts. The PCA is committed to continuing to work with policymakers to ensure the regulatory environment facilitates rather than impedes these and future investments.


US: Alternative cement developer Sublime Systems has entered award negotiations with the US Department of Energy for a grant worth up to US$87m. Gulf Oil & Gas News has reported that Sublime Systems plans to build an electrolysis-based cement plant in Holyoke, Massachusetts. The department’s Office of Clean Energy Demonstrations would provide any eventual funding under the Bipartisan Infrastructure Law and Inflation Reduction Act. Sublime Systems’ plant is one of 33 scalable decarbonisation solutions in energy-intensive industries selected for potential funding.

CEO Leah Ellis said “Access to sufficient capital for industrial-scale demonstrations is the single biggest obstacle preventing breakthrough innovations from reaching the scale humanity needs to combat the climate crisis. The Department of Energy has cleared this obstacle through funding from OCED’s Industrial Demonstrations Program, embracing its unique role in supporting the deployment of the decarbonised technologies of tomorrow. We look forward to collaborating with them on funding our first commercial manufacturing scale-up, which will ship our clean cement while creating meaningful economic opportunities for the surrounding community.”


New Zealand: Neocrete, a New Zealand start-up that decarbonises concrete production, has raised US$4m in seed funding. Wavemaker Partners, a Singapore-based venture capital firm, led the funding round with a 15% stake for US$2.7m. The funding also included contributions from five other investors, including NZ Green Investment Finance, which acquired a 3.8% share for US$700,000. Neocrete, founded in 2018, has developed an additive that can reduce the cement in concrete by 30-50% without loss in strength, increasing its durability.

Wavemaker Partners' managing partner Paul Santos said "Neocrete is designed to scale rapidly by using a cost-efficient production process that can leverage existing infrastructure."

Zarina Bazoeva, Neocrete co-founder and CEO, said that the funding will enable the company "to scale to meet initial global demand for Neocrete’s additive”. The company plans to complete setting up an Auckland manufacturing facility and scale up a research and development programme, "which is on track to produce cement-free, zero-carbon concrete by 2027,” according to Bazoeva.


US: Brimstone is negotiating a US$189m Federal award with the Department of Energy to finance the construction of a new decarbonised cement plant. This plant will produce up to 140,000t/yr of Ordinary Portland Cement and supplementary cementitious materials, reducing CO₂ emissions by 120,000t/yr.

Brimstone's process uses carbon-free calcium silicate rocks, reducing its CO₂ footprint. In July 2023, Brimstone's cement met ASTM C150 standards, confirming the effectiveness of its decarbonised process. The company is preparing to construct a pilot plant near Reno, Nevada.


South Africa: The South African cement industry faces plant closures and job losses due to an influx of ‘cheap’ cement imports, according to a recent study. Chronux Research found that cement imports to South Africa rose by nearly 20% in 2023, despite logistical challenges at ports. The firm's cement import monitor shows imported cement volumes increased by 18% in 2023 to 979,000t, with a notable 43% year-on-year growth in the second half of the year.

"Cement imports continue to be able to navigate the port and supply chain issues in South Africa with minimal impact," reads the report, highlighting the government's lack of protective measures for local cement producers. Vietnam, Mozambique, Namibia, Saudi Arabia and the UAE were the primary sources of these imports.

Chronux Research director Rowan Goeller expressed confusion over how imports are bypassing the country’s congested ports. The local industry has been lobbying for tariff protection against imported cement. The capacity of South Africa's cement production stands at 20Mt/yr, but only 12Mt/yr is currently produced.

A report by PPC Cement and the Gordon Institute of Business Science revealed in September 2023 that South Africa’s cement industry is operating at two-thirds of its capacity, citing displacement by imports and low demand as major factors. This underutilisation could lead to job losses and government revenue collections, according to the report.

Economic adviser for the Optimum group, Roelof Botha, raised concerns about the quality standards of imported products and their impact on local employment. He said "The extent to which the imported product displaces the locally manufactured products will ultimately also replace domestic employment," highlighting the government's slow response and the potential risks associated with poor-quality imports in construction.


Cameroon: Cimpor has begun operation of a new cement plant in the industrial and port area of Kribi, Cameroon. The plant has a production capacity of 1Mt/yr. Cimpor's entry makes it the sixth active cement producer in Cameroon, nine years after the end of a 48-year monopoly held by Cimencam, a subsidiary of Lafarge Holcim Maroc Afrique (LHMA).

Cameroon's first competitor was Dangote Cement Cameroon (1.5Mt/yr), followed by Morocco's Cimaf (1.5Mt/yr with the completion of the Douala plant extension), Mira Company (1.5Mt/yr), and Medcem Cameroon, a subsidiary of Turkey's Eren Holding (0.6Mt/yr).

With Cimpor's arrival, Cameroon's annual cement production capacity reaches 8.4Mt/yr, enough to satisfy the national demand, estimated at approximately 8Mt/yr. However, Cameroonian citizens still consider the cost of a 50kg cement bag high compared to countries with similar production levels.


India: UltraTech Cement has commissioned a new brownfield 1Mt capacity at its Roorkee-based facility in Uttarakhand, contributing to its total cement manufacturing capacity in India, which now stands at 138Mt. This addition is part of the 23Mt capacity expansion plan announced in June 2022.

In the third quarter of the 2024 financial year, UltraTech Cement reported a 67% increase in consolidated net profit to US$21.3m, with revenue from operations rising by 8% year-on-year to US$201m.


Kyrgyzstan: Kant Cement has entered the construction phase of a new dry clinker production line at its Kant cement plant. The facility has a capacity of 2500t/day and aims to produce 800,000t/yr of clinker using advanced technology and automation.

The plant will both substitute for imports and export excess cement. It is expected to generate 300 new jobs.


Sweden: Researchers at Chalmers University of Technology, Sweden, have developed a method to simplify the construction of textile-reinforced concrete structures, a move that is expected to lead to more environmentally friendly infrastructure like bridges, tunnels, and buildings. The new technique addresses the high carbon footprint of cement.

This innovation, involving carbon fibre textiles as a replacement for steel reinforcement, enables lighter structures with reduced cement usage, thereby lowering the overall carbon impact. Karin Lundgren, Professor of Concrete Structures at Chalmers Department of Architecture said "A great deal of the concrete we use today has the function to act as a protective layer to prevent the steel reinforcement from corroding. If we can use textile reinforcement instead, we can reduce cement consumption and also use less concrete, thus reducing the climate impact."

The research is detailed in a paper titled 'Textile reinforced concrete members subjected to tension, bending, and in-plane loads: Experimental study and numerical analyses', which was published in the Construction and Building Materials journal. The study, a collaborative effort between Chalmers University and Gdansk University of Technology in Poland, is supported by the Swedish Research Council.


Switzerland: ABB and Captimise have enhanced their collaboration, focusing on advancing cost-effective carbon capture, utilisation, and storage (CCUS) technologies in the cement industry. Under a new Memorandum of Understanding, the partnership will develop various studies, including screening, feasibility, and FEED, aiding cement producers to identify efficient carbon capture solutions across their operations. The joint effort is expected to bolster the cement industry's efforts to meet its climate and net-zero targets.

CEO of Captimise, Mattias Jones, said “We draw on a track-record of more than 25 live case studies with CO₂ emitters across Europe and the US and know we’ll be able to support operations of all sizes in cement through combined CCUS, automation and electrification technologies.”

Global Business Unit Manager at ABB Process Industries, Max Tschurtschenthaler, said “Reducing the CO₂ emissions from cement manufacturing is a major challenge and a top priority for this industry. We are on a mission to make it more cost-effective. By combining our world-class automation, electrification and digital technologies with the know-how of partners like Captimise, we can further support the cement industry in achieving their climate and net zero targets.”


Switzerland: The decision of the Swiss government in June 2023 against the implementation of a Carbon Border Adjustment Mechanism (CBAM) has been strongly criticised by the Swiss cement association, Cemsuisse. The association warns of a potential relocation of the Swiss cement industry without such a mechanism, referencing a report by Polynomics. This report concludes that a Swiss CBAM is necessary to level the playing field with EU and non-EU cement suppliers. The EU initiated a CBAM test phase in October 2023, aiming to mitigate production relocation risks to countries with less stringent environmental regulations.

The federal government concluded that a CBAM in Switzerland would benefit few emission-intensive industries at the expense of the wider economy, while also facing regulatory and trade policy risks. It plans to reassess the need for a CBAM in mid-2026, in line with the EU's interim CBAM report.

Cemsuisse, referencing the Polynomics report, states that waiting to potentially introduce a CBAM in Switzerland is not an option. Investments in carbon capture and storage (CCS) are deemed essential for Switzerland's net-zero climate goal and without a CBAM, there is a risk of these investments being unviable due to uncertainty over cost recovery.

The report also points to the risk of increased clinker imports from third countries into the EU, which would be processed and then exported to Switzerland without CBAM levies. As an example, Cemsuisse mentions a planned milling station in Ottmarsheim, Alsace. It says that without a CBAM, the production site in Switzerland faces serious threats.

Cemsuisse said “Without CBAM, this certainty is lacking. And without CCUS, long-term production in Switzerland won't be viable. The population has accepted the climate protection law last summer, where the net-zero goal is legally anchored."


Syria: The General Company for Cement and Building Materials has successfully restored Plant No. 3 in Hama province to operation, following comprehensive maintenance of its machinery and equipment. The maintenance, which began last January, was completed by the company’s engineering and technical teams.

General Manager Engineer Issam Al-Abdullah noted that the company is focused on developing its production processes to meet local cement demands. Upcoming maintenance work on Plant No. 2 is planned to enhance its production capacity to around 1000t/day.


Germany: The Supervisory Board of Heidelberg Materials has extended the mandate of Dr Dominik von Achten as chair of the Managing Board for an additional three years, until 31 January 2028. Dr von Achten has been leading the company since February 2020 and according to Heidelberg Materials, he has been instrumental in its global growth and the digitalisation and decarbonisation of the building materials industry, complemented by strong financial performance.

Dr Bernd Scheifele, chair of the Supervisory Board said “With Dr von Achten, we have an experienced manager at the helm of the company who has excellently positioned Heidelberg Materials on a global scale and set the course for the future with great commitment.” He continued "We look forward to continuing the trustful work with him. We are convinced that he will keep driving the transformation into a sustainable and digital future with verve and continue to successfully lead the company in the coming years.”

Dr von Achten has been part of Heidelberg Materials' Managing Board since 2007, serving as deputy chair since 2015 and as chair since 2020.


India: Shree Cement has launched Bangur Concrete, inaugurating its first Greenfield Ready Mix Concrete (RMC) plant in Hyderabad. The new plant has a production capacity of 90m3/hr.

Earlier in March, Shree Cement acquired five operational plants from StarCrete in Mumbai, raising its combined RMC capacity to 512m3/hr. This move marks a significant step in the company's diversification and growth in the concrete segment.


Australia: Boral's independent directors have dismissed Seven Group's takeover bid, which valued the company at US$6.9bn. The directors argue the deal does not fairly or reasonably reflect Boral's value, especially considering its billion-dollar surplus property portfolio. Seven Group's offer of US$6.05 per share could potentially rise to US$6.25, but an independent expert from Grant Samuel has assessed Boral's fair value between US$4.24 and US$4.65 per share.

Seven Group's CEO, Ryan Stokes, said “We obviously disagree with their assessment strongly.”

Currently, Seven Group holds 71.6% of Boral and is offering a mix of cash and shares for the remaining stake, with potential incremental increases based on share acquisition levels and board recommendations.

Anthony Aboud, deputy head of equities at Perpetual, said "Our view is that Boral owns a unique and hard to replicate set of assets with an excellent management team led by Vik Bansal which is early on in its turnaround strategy."

A spokesperson for Boral said "We have carefully evaluated the Seven offer and recommend that shareholders should reject the Seven offer as it undervalues Boral. The independent expert has concluded that the Seven offer is neither fair nor reasonable, supporting the bid response committee's view. We encourage shareholders to remain with Boral and fully participate in the future value available through continued direct ownership of Boral."


Peru: Grupo Gloria subsidiary Yura plans to build a solar power plant in Yura, Arequipa. The plant will have a peak power of 31MWp and a nominal power of 27MW. The installation involves a 1.3km-long, 30kV transmission line. Gestión News has reported that the project is intended to reduce the costs associated with the company’s cement production.


Finland: Boliden says it has a developed a 95% reduced-CO2 alternative cement production process based on the use of slag. Nordic Daily News has reported that the process has received verification from ‘established players in the cement industry.’ A preliminary study is underway, wherein Boliden will establish a 250,000t/yr production plant. Additionally, the process extracts usable metal from slag.


Sweden: Umeå University is part of the ELECTRA project, a €20m EU initiative aimed at advancing green transition in cement and lime production through electrified processes. This project, involving global industry leaders, is funded under the Horizon Europe initiative and led by VTT Technical Research Centre of Finland.

The Department of Applied Physics and Electronics at Umeå University has collaborated with the Swedish quicklime and cement industry since 2007. Matias Eriksson, director of the Centre for Sustainable Cement and Quicklime Production at Umeå University, said “This is an important project. It is the first Horizon Europe project we are participating in," He continued "We are pleased with the confidence the European Commission, heavy materials industry and other research performers show in our work. ELECTRA can play an important role in the industry's green transition, first and foremost in Sweden and the rest of Europe. But because the technology and the industry are global, the effects can be extensive."


Sweden: Alternative cement producer Cemvision has concluded its seed funding round, the largest in the green cement sector to date, according to the company. Participants included BackingMinds, Polar Structure and Zacua Ventures. The fund raised €10m, which the company says will contribute to its short-term growth. Cemvision announced its first commercial supply contract for its Re-ment alternative cement in December 2023.

CEO Oscar Hållén said “This investment will accelerate our near-future operations, right before we make the next jump, which is not too far away. Having met and retained interest from venture capitalists worldwide, we concluded some of the very best ones were right around the corner, and we are delighted to have them doubling down on Cemvision. Furthermore, Zacua Ventures’ global understanding of the green transition of the built environment is the most impressive we’ve ever come across.”


Nigeria: The governor of Cross River State, Bassey Otu, has officially commissioned a 20km road built by Lafarge Africa. The road is being constructed at Mfamosing, Lafarge's operational base, and ends at Odukpani junction near Ayade’s Flyover. It was initiated in 2010 as a bypass to alleviate traffic congestion.

Governor Otu said “What you have done has taken this whole traffic completely out of town and straight to the road where they are actually looking to take things out of the state. I commend you and wish that other corporate bodies would emulate Lafarge.”

Alade Akinyemi, group managing director and CEO of Lafarge, informed the governor that the project was started in 2010, but was delayed due to challenges associated with geotechnical studies and the design. He said “The road will improve safety, drive economic growth, and enhance productivity due to reduction of man hour as a result of no traffic and congestion.”


UK: Capsol Technologies has been selected to conduct a study on its carbon capture technology at Aggregate Industries Cauldon cement plant in Staffordshire. Owned by the Holcim Group, the company’s plant will undergo a feasibility study by Capsol Technologies for its CapsolEoP® carbon capture system. The potential for carbon capture at this plant is 600,000t/yr of CO₂. The CO₂ captured will be stored geologically through the nearby MNZ Cluster or HyNet North West.

CCO Johan Jungholm said “CapsolEoP® provides a cost-efficient carbon capture solution for cement, and our solution can be run on electricity alone without expensive heat integration or external steam supply. It offers flexibility in the optimisation of the designs, allowing for high capture rates, high reliability and low energy consumption."

The contract includes supplier input for the feasibility study, and further pre-FEED engineering if Capsol's technology is selected. The UK Government's Industrial Energy Transformation Fund (IETF) is funding the study, with Petrofac as Aggregate Industries engineer. This study is part of Peak Cluster's objective to reduce over 3Mt/yr of CO₂ from cement, lime, and refuse facilities by 2030. Capsol Technologies is focusing on the cement industry, which accounts for about 8% of global CO₂ emissions.


Kenya: East African Portland Cement (EAPCC) has closed its Athi River plant for a US$3m upgrade to boost production capacity.

Oliver Kirubai, EAPCC's managing director, said "We are doing the second phase of our machines upgrade, which is basically targeting to increase our output. Our target is that by June 2026 we should be able to produce 1Mt/yr of cement." He added "Seven local contractors are spearheading the upgrade of this plant. They will work with us during the 25-day closure of this facility." The current production capacity of the plant is 310,000t/yr.

EAPCC recorded a loss of US$9.8m for the financial year ending June 2023, despite making a profit of US$4m in the previous year. This shift was due to increased costs elevating the firm's cost of sales to US$29.4m from US$29.9m, despite a 37% increase in revenues to US$21.9m from US$15.9 in the previous year.


Italy: Scientists Gregory Chass and Kun Tian have developed a sustainable concrete from wet waste materials through their company Mesoscale Engineering Halcyon. This 'green concrete' concept was conceived in Garbatella and will first be tested on the district's pavements. The concrete, made by combining and recycling industrial CO₂ emissions with brine from saltworks, is part of the Clean Energy Transition Partnership. It is also central to the BUCK$$$ project, led by Kun, focusing on carbon capture and utilisation. This project, with €2.54m in funding, involves 13 partners from seven countries.

This innovative concrete arises from 'mineralised CO₂', which is similar to mollusc shells made of calcium carbonate, as well as materials derived from saltwork brine, desalination, and industrial wastewater. Both currently underused products are expected to become crucial in the cement and concrete industries, particularly in Italy.


Japan: Taiheiyo Cement will install a gas engine power system at its Fujiwara cement plant in Inabe-shi, Mie Prefecture. The system replaces the existing thermal power system at the plant, which uses petcoke. Construction is set to begin in 2025 and the facility will be operational by the end of 2026. The new system will reduce the plant’s CO₂ emissions by 130,000t/yr.

President and representative director Masafumi Fushihara said "Taiheiyo Cement positions the reduction of CO₂ emissions from its cement production as an important growth strategy and will work to continue to achieve carbon neutrality through various countermeasures and the promotion of further energy conservation."


Australia: Adbri has announced the early termination of its contract to supply quicklime to aluminium producer Alcoa, ending in April 2024 instead of the original plan for six months later. This decision is part of an amendment to meet changing demand. The news comes amid Adbri's ongoing review of its Western Australia lime operations and follows Alcoa's recent production curtailment at its Kwinana refinery. Adbri previously supplied to three Alcoa alumina refineries in Western Australia, but the number was reduced to one in 2021. 

Adbri is also in the process of finalising a US$2.1bn buyout with Irish company CRH.