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Articles on the cement industry from Global Cement

PowerCore®: New dust collection technology for abrasive dust applications

Written by Donaldson
15 April 2013

Donaldson

Donaldson, a leader in filtration technology, has released a new dust collector range with innovative PowerCore® technology. The PowerCore VH series for abrasive dust applications complements the existing PowerCore CP series, which is especially well suited to fluffy and fibrous dust applications. The PowerCore dust collectors handle high airflow, heavy dust loading and challenging particulates and can be fitted into the smallest places. The filter changeout is easy, quick and astonishingly clean compared to traditional filter bags and cartridges. This enables easy and safe maintenance.

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Dust control in Turkey

Written by Roberto Binago, CTP Team Srl, Bedeschi Group
15 April 2013

Dust control in Turkey

With 43 years of history, CTP Team Srl (CPT), part of Italy's Bedeschi Group, is an engineering and manufacturing company that is highly specialised and well-referenced in gas filtration technologies. It is mainly involved in cement industry applications. In 2012 CTP commissioned several filtration plants in Turkish cement plants. Some projects were conversions of existing electrostatic precipitators into bag filters, while others involve new equipment in existing plants or installations in new cement production lines. All the bag filters supplied were equipped with Sonic Wave Acceleration Pulse (SWAP) technology for enhanced efficiency, increased bag lifetime and reduced energy consumption, thanks to a new generation of high performance components.

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Büyükçekmece: Turkey’s alternative fuel pioneer

Written by Peter Edwards, Global Cement Magazine
13 March 2013

Akçansa’s  Büyükçekmece cement plant was the first to adopt alternative fuels in Turkey. It started with a self-built tyre feeder in 2005.

The Büyükçekmece cement plant is located at the southern end of the Büyükçekmece lake on the Marmara Sea, 50km to the west of Istanbul, Turkey. The 5900t/day facility dates back to 1967 and is operated by Akçansa, which itself is owned by Germany's HeidelbergCement and the Turkish Sabançi Group. Global Cement Magazine recently visited the plant and spoke to Okay Kilinç, the Büyükçekmece plant manager. The interview covers his background in the cement industry, the history, current production process and alternative fuel regime of the plant and how he sees the Turkish market developing in the future.

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Turkish cement focus

Written by Peter Edwards, Global Cement Magazine
12 March 2013

The Bosphorus, between Europe (left) and Asia (right) separates the two sides of Istanbul, the largest city in Turkey.

Turkey is a large country in the Mediterranean. It is unique in that it is partly in Asia and partly in Europe both geographically and culturally, with borders to countries as diverse as Greece and Iran. The country has a large and rapidly-growing construction industry and has one of the largest cement industries in the world. Turkey produced 67.8Mt of cement in 2011, more than any country in Europe.1 Its industry ranks fourth globally, behind China, India and the USA.

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Nuh Çimento: Looking ahead with alternative fuels and waste heat recovery

Written by Peter Edwards, Global Cement Magazine
11 March 2013

The side of the Nuh Çimento cement plant in Hereke, to the east of  Istanbul. Nuh Çimento  literally translates as  ‘Noah’s Cement’ after its founder, who took inspiration from Noah’s Ark for the company’s logo.

Located 75km to the east of Istanbul, Nuh Çimento's 4.35Mt/yr cement plant is the largest in Turkey and is also larger than any single-site cement plant in Europe. It has three kilns, a dominant local position and strong exports to a wide range of locations overseas. It has recently turned to alternative fuels, using dried sewage sludge and refuse-derived fuels (RDF), and also has a waste-heat recovery system, installed by Sinoma of China. Global Cement Magazine recently visited the plant and interviewed plant manager Hayrettin Şener.

Global Cement: "Thank you for allowing our visit to Nuh Çimento today. Can you briefly describe your background in the cement industry?"

Hayrettin Şener: "I have been at Nuh Çimento for around three years. Before that I worked for Akçansa, in almost all of its plants. I started in Çanakkale in 1979 and then moved to the Büyükçekmece plant, when it was Ak Çimento, for 18 years."

"I returned to Çanakkale as plant manager in 1999 and then moved to Çimsa, which now has five plants in Turkey. I moved to Sabancı Holding as a project director and then in 2010 I came to Nuh Çimento."

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