Displaying items by tag: Plant

Ivory Coast: Dangote Cement has announced the imminent commissioning of its 3Mt/yr grinding plant in Ivory Coast, which it says will take place in the third quarter of 2025. The company says that the investment is part of its drive to enhance its regional presence in West Africa. The company’s CEO Arvin Pathak noted that the plant will streamline and provide flexibility to Dangote’s exports in West Africa, which grew by 18.2% in the first half of 2025.

Dangote Cement is Africa’s largest cement producer, with a capacity of 48.6Mt/yr. It already operates in more than 10 African markets, including Tanzania, South Africa, Ethiopia, Cameroon, the Republic of Congo and Ghana.

Canada: Ash Grove, part of CRH, and Carbon Upcycling Technologies have broken ground on a carbon capture and utilisation unit at the Mississauga cement plant in Ontario. The project will use Carbon Upcycling's technology to sequester CO₂ from the cement kiln and use it to turn industrial byproducts into supplementary cementitious materials (SCM). Once operational in 2026, the facility will have the capacity to produce up to 30,000t/yr of SCMs.

"Carbon 1 Mississauga is a milestone in our journey to build world-leading, domestic supply chains in North America. It will stand as a testament to the shared commitment of our team, our partners at CRH and Ash Grove, and the local community who share our vision for a resilient, clean tomorrow,” said Apoorv Sinha, CEO of Carbon Upcycling.

The Carbon 1 Mississauga project is being delivered through a multi-stakeholder collaboration. CRH Ventures, the venture capital unit of CRH, has invested in Carbon Upcycling and is playing a role in scaling the company's technology. The project has been awarded around US$7m in federal government funding from the Next Generation Manufacturing's Sustainable Manufacturing Program, the Environment and Climate Change Canada's Low-Carbon Economy Fund and is receiving advisory services and funding from the National Research Council of Canada Industrial Research Assistance Program.

This week Aliko Dangote retired as the chair of Dangote Cement. It’s a big deal, as Dangote founded parent company Dangote Industries in 1981 as an importer of bagged cement and other commodities such as rice, sugar, flour and salt. Over 40 years later Dangote Cement is the biggest cement company in Africa with a reported capacity of 52Mt/yr, operations in at least 10 countries and annual revenues of US$2.3bn. Dangote personally has also become Africa’s richest inhabitant along the way. It’s an extraordinary achievement.

As CEO Arvind Pathak, said in the company’s half-year report, “We celebrate our president, Alhaji Aliko Dangote, who now steps down from the board, for his pivotal and transformative role in shaping the company’s growth, success, and lasting legacy. His visionary leadership, entrepreneurial spirit, and unwavering commitment laid the very foundation of our journey. Under his guidance, the company achieved remarkable milestones, expanded its footprint, and set new standards of excellence across the industry.” Dangote is aged 68 years and his successor as chair of Dangote Cement, Emmanuel Ikazoboh, is aged 76 years.

The key acquisitions started in 2000, when the company purchased a controlling stake in Benue Cement following its privatisation. Then, in 2002, it bought Obajana Cement and started up its first production line at the site by 2007. Obajana has since become the group’s largest plant in Nigeria with a production capacity of 16.3Mt/yr across four lines. The company listed on the Nigerian Stock Exchange in 2010. Dangote Cement set up other plants in Nigeria and the Cement Manufacturing Association of Nigeria (CMAN) declared that the country was ‘self-sufficient’ in cement in 2012. Dangote the cement importer had become Dangote the cement producer. Then it became Dangote the cement exporter when it established its first overseas cement terminal in Ghana in 2011. Finally, it became Dangote the cement multinational when production plants outside of Nigeria started to be built in the early 2000s with units in Senegal and South Africa starting up in 2014. Today, in 2025, Dangote Cement has operations in Cameroon, Congo, Ethiopia, Ghana, Senegal, Sierra Leone, South Africa, Tanzania and Zambia.

Naturally, one doesn’t build a conglomerate as large and successful as Dangote Industries without dividing opinion along the way. Issues on the cement side of the business include criticism of how Dangote managed to beat his rivals to buy government-run cement companies in the early 2000s. To be fair to Dangote though, other companies including Blue Circle and HeidelbergCement did the same thing at this time. Arguments about this issue resurfaced publicly in 2022 when the Kogi State Government took Dangote Cement to court over its ownership of the Obajana plant in relation to tax revenue.

Another issue in Nigeria in recent years has been repeated arguments about the price of cement. Despite the country becoming ‘self-sufficient’ in cement, the cost has prompted scrutiny by legislators. Meanwhile, Dangote Cement has continued to make handsome profits year after year. Outside of Nigeria, Dangote’s expansion plans haven’t always gone smoothly. Its plans to open a plant in Kenya, for example, appear to have been stymied repeatedly. Infamously, Dangote himself allegedly described Kenya as being more corrupt than Nigeria to Kenyan media. A long heralded listing on the London Stock Exchange never happened and acquisitions outside of Africa are yet to occur. Looking forward, future challenges include newer entrants into the Sub-Saharan African cement such as those from China. A sign of challenges to come include the pending acquisition of Lafarge Africa by Huaxin Cement as China continues to attempt to export its cement production ambitions.

As Aliko Dangote steps down as chair from his cement business, the potential for both his company and the continent it is based in remains high. Demographic factors favour economic growth in Africa in the 21st Century due to its growing population and need for development. This will require plenty of cement and Dangote Cement is well positioned to supply it.

And finally… some people take up gardening in their retirement. Should Dangote become bored in his retirement from the cement business though he could consider the example of the former CEO of Ireland-based CRH. It was announced last week that Albert Manifold has been appointed as the chair of oil and gas company BP. Dangote Group already operates an oil refinery. Perhaps future opportunities beckon.

US: Eco Material Technologies, a marketer of supplementary cementitious materials and producer of green cement products in North America, has announced the opening of its new Lakeview Plant in southern Oregon. This milestone marks Eco Material’s first sustainably-built manufacturing hub in the Pacific Northwest.

Adjacent to Lake County's freight rail line, the Lakeview Plant can produce up to 0.3Mt/yr of low‑carbon cement replacements. By replacing 25 - 100% of traditional Portland cement in concrete mixes with Eco Material’s advanced supplementary cementitious materials (SCMs) and proprietary ‘green cement’ blends, producers can reduce the carbon footprint of the cement portion of their concrete by up to 80%.

The Lakeview plant will create 30 permanent jobs, including skilled manufacturing roles and logistics positions. Approximately 75% of shipments will be distributed by rail using existing infrastructure.

“This facility represents more than just a new plant. It’s a powerful investment in Lake County’s future,” said Mark Albertson, Lake County Commissioner. “By pairing advanced, low-carbon building materials with local job creation and infrastructure development, Eco Material Technologies is bringing both economic vitality and environmental responsibility to our community. We’re proud to welcome this transformative project while creating a great partnership to benefit all of Lake County."

France: Vicat’s sales remained stable at €1.89bn on a like-for-like basis in the first half of 2025. This was attributed to negative currency exchange effects in Brazil, Egypt and Türkiye, and a slowdown in activity in the US. Earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 2% year-on-year to €331m from €353m in the same period in 2024. Cement and concrete sales volumes dropped by 2.5% to 13.7Mt and 3.9% to 4.4Mm³ respectively. Aggregates volumes rose by 5.8% to 11.3Mt. By region sales revenue and earnings fell in France yet rose in the rest of Europe and the Mediterranean. It fell elsewhere.

“The group continues to implement its market plan, with the start-up of Kiln 6 in Senegal, a major driver of the group’s organic growth, development in the construction chemicals business with the merger between VPI and Cermix, and the acquisition of Realmix, which strengthens the group’s vertical integration in Brazil,” said Guy Sidos, Vicat’s chair and CEO.

Nigeria: BUA Cement’s sales revenue grew by 59% year-on-year to US$379m in the first half of 2025 from US$238m in the same period in 2024. Its profit after tax jumped to US$118m from US$22.4m. In its recent annual general meeting the company reported that it commissioned two new production lines at cement plants in Edo and Sokoto States in 2024 that increased its production capacity to 17Mt/yr from 11Mt/yr. It also started building a new 3Mt/yr line at Ososo in Edo State.

Germany: Vecoplan is investing over €5m to upgrade its manufacturing plant in Bad Marienberg. It has enlarged its Plant I by a total of 1900m² and purchased new production equipment. The engineering company is now adding assembly capacity and expanding its warehouse. Construction work on a new warehouse complex started in spring 2025 and is scheduled for completion in the second quarter of 2026.

“We are continuing to witness a high level of demand,” said Vecoplan’s CEO Werner Berens. “We’ve had to create additional space, especially in preassembly, to meet the growing need for our heavy machinery.”

Vecoplan manufactures machinery and plants for shredding, conveying and processing. It is headquartered in Germany and has subsidiaries in Austria, France, Italy, Poland, Spain, the US and the UK.

Algeria: The Minister of Industry Sifi Ghrieb has announced a project to build two new low-carbon cement plants in Djelfa and Relizane in central Algeria with a capacity of 1.5Mt/yr and 2Mt/yr respectively, according to Zawya news. An existing cement plant in Djelfa will also see its capacity expanded by 1.5Mt/yr.

The new projects will boost Algeria’s cement capacity to 42Mt/yr. It currently has a cement demand of 30Mt/yr and exports a surplus of 12Mt/yr of cement. Ghrief reportedly discussed plans to expand the Djelfa plant in March 2025 with a delegation from the China State Construction Engineering Corporation. A separate 2Mt/yr low-carbon cement plant, a partnership between local, UAE-based and India-based companies, is also under construction in El Milia, utilising slag and fly ash from a nearby power station and steel complex.

Syria: Northern Region Cement has inaugurated the US$20m Al-Fayhaa Northern Cement plant, officiated by Saudi investment minister Khalid Al-Falih, according to Argaam news. The plant is owned by subsidiary Northern Jordan Cement and has a production capacity of 0.15Mt/yr of white cement.

Cement consumption data for the first half of 2025 from Russia has been released this week and it is down from 2024. Added to this, Cemros announced earlier in July 2025 that it is preparing to suspend production at its Belgorod cement plant. What can these and other news stories tell us about the state of the Russian cement sector at present?

Graph 1: Cement consumption in Russia, 2019 - H1 2025. Source: Soyuzcement.

Figures from Soyuzcement, the Union of Cement Producers, in the local press reports that consumption fell by 8.6% year-on-year to 27.2Mt in the first half of 2025 from 28.4Mt in the same period in 2024. By region the largest declines were noted in the south (-14%), the Urals (-13%) and in Siberia (-11%). Producer Sibcem released some production data for the first half, also this week, and this reflected the national picture, with a 9% fall.

The national situation has been blamed on a suspension of infrastructure projects, a fall in the domestic building sector and mounting imports. Imports rose by 5.8% to 1.9Mt. Notably those trade flows have been coming in from other countries with restricted access to international markets such as Belarus and Iran. A China-based company Jinyu Jidong Cement in the far-eastern Heilongjiang Province also started exporting cement to Russia in July 2025. Unusually though, for these kinds of stories, exports from Russia have also risen. They grew by 9% to 0.5Mt, mainly to Kazakhstan. The general picture fits with Soyuzcement’s updated forecast for the local market from 2025 to 2027. It expects a decline of 6 - 12% in 2025 as a whole, followed by a change of -6% to +1% in 2026 and then the start of a recovery in 2027 under most scenarios.

One reaction to the shrinking market became apparent earlier in July 2025 when Cemros said it was preparing to suspend production at its Belgorod cement plant. The company plans to use the stoppage to assess the market, reduce its operating costs and consider market diversification options. It blamed the decision on a decrease in demand in the domestic market in Russia along with lower profits and higher imports. Back in May 2025, Cemros, the leading Russia-based cement producer, said that it had 18 plants, a total production capacity of 33Mt/yr and a 31% share of the local market. It also reported that it had two mothballed plants: the Savinsky cement plant in Arkhangelsk and the Zhigulovskiye plant in the Samara region. Although, to be fair to Cemros, up until fairly recently it had been spending money on its plants. It resumed clinker production in mid-2024 when it restarted one production line at its Ulyanovsk plant in mid-2024. Then in May 2025 it said it was getting ready to restart the second line at the site too as part of a €8m renovation project. Once back online the unit will have a total production capacity of 0.8Mt/yr. Another recent plant project by Cemros was the upgrade of a kiln at Katavsky Cement that was completed in June 2025. Elsewhere, Kavkazcement was reportedly planning to invest US$224m on equipment upgrades in April 2025 in response to a large rise in production costs in 2024.

The larger problem facing the Russian construction industry and the building material producers that supply it is the ongoing economic fallout from the war in Ukraine. The head of the country’s national bank said at the start of July 2025 that the nation had broadly adapted to economic sanctions and that inflation was slowing down. Growing cement demand since 2021 broadly supports this view. Yet, governor Elvira Nabiullina warned of further market turmoil ahead due to a slowing economy and high labour costs. This spells uncertainty for the cement sector as underlined by Soyuzcement’s gloomy forecasts for 2025 and 2026. In this kind of environment market mergers and acquisitions seem likely but international sanctions may limit the options. One general remedy the government has been advocating for has been the formation of a common commodities exchange for the Eurasian Economic Union that was suggested in late 2024. However, Soyuzcement has been lobbying against the proposal on the grounds of price volatility, increased competition and a reluctance by producers to join it. The cement sector in Russia faces challenging times ahead.