Displaying items by tag: Plant

Zimbabwe: The government is ‘optimistic’ that Zimbabwe will become self-sufficient in cement by early 2026, according to The Herald newspaper. The Industry and Commerce Minister Mangaliso Ndlovu toured the country’s Chegutu cement plant, currently under construction, where he was upbeat about Zimbabwe’s cement manufacturing capabilities.

Ndlovu said “This project is addressing critical cement shortages that we are experiencing, leading to imports from neighbouring countries. We are happy that by the beginning of 2026, this plant will start producing cement, meaning that more than likely there will be no need to import.”

The plant is owned by China-based Shuntal Investment, and administration manager Yan Bo confirmed it had invested US$70m in the project. The plant will produce 0.8Mt/yr of cement. The project currently employs 300 local people, with total employment across Shuntal’s Zimbabwe operations expected to reach 4000.

Türkiye: The Malatya Metropolitan Municipality and the Malatya Chamber of Commerce and Industry plan to build a cement plant in the region through a joint venture, according to the Malatya Time newspaper. The proposed site is reportedly located near raw material resources. The City Council is reviewing a request to authorise MESTON, a municipal subsidiary, to begin feasibility studies, environmental assessments and legal preparations. The joint venture will initially be capitalised equally by both parties.

Mozambique: Moçambique Dugongo Cimentos will invest US$35m in a third cement plant in Ancuabe, Cabo Delgado province, according to local press. The plant is presumed to be a grinding facility due to the value of the investment. Project coordinator Anselmo Amurane said that the plant’s design is under development, with community consultations completed and environmental assessments pending. The start date for construction was not disclosed.

Amurane said “We hope to contribute to increasing the overall cement supply and production capacity,” adding that the project would employ 900 construction workers and 135 operational workers.

Moçambique Dugongo Cimentos is a joint venture between Mozambique-based SPI Gestão and China-based West International Holding. The plant operates two plants in the cities of Maputo and Nacala.

Zimbabwe: The Centre for Natural Resource Governance (CNRG) has called on the Ministry of Mines and Mining Development to suspend operations on a US$1bn cement project in Magunje, Mashonaland West, citing ‘a spiralling crisis’ of human rights abuses, forced displacements and environmental harm, according to Pindula News. The project is led by Labenmon Investments, in partnership with China-based West International Holding. It is expected to produce 0.9Mt/yr of cement and 1.8Mt/yr of clinker. The project will reportedly create 5000 jobs and spur local development, but CNRG has raised concerns on behalf of local communities.

There have been reports that communities have been forcefully removed from their ancestral lands and graves of relatives ‘desecrated’ in the wake of mining developments. The group also raised concerns about alleged ‘fraudulent consultations,’ with legally required village meetings bypassed and affected communities excluded from decision-making processes. The newspaper also reported that eight villagers from Kapere were arrested for standing up to the mining project and continue to be summoned to the court despite the complainants failing to appear. CNRG staff members also reportedly faced threats from the Zimbabwe National Army while conducting an inspection in Kemapondo village.

There are also reports of the local Magunje Dam being polluted by the cement plant and of fires sparked during land clearing exercises, which have razed farmlands. There are also concerns of labour violations, with employees allegedly working in dangerous conditions, below the minimum wage and without formal contracts. The Zimbabwe Diamond and Allied Minerals Workers Union has escalated the matter to the Labour Court.

Spain: Votorantim Cimentos España has appointed Rubén Sánchez as the director of its Niebla plant.

Sánchez has worked for Votorantim Cimentos España in a variety of production roles since 2012. He became the director of the Oural plant in 2022. Before this, he held production roles at Cimpor from 2001 to 2012. He holds a degree in chemical engineering from the University of Santiago de Compostela and a master’s in business administration qualification from the European Institute of Business Studies.

Poland: Holcim Polska has appointed Marek Michalski as Chief Operating Officer for Industry.

Michalski has worked for Holcim and related companies since 2000. He worked as the plant manager of Lafarge Canada’s Richmond cement plant from 2023 to 2025. Before this he was the plant manager of Holcim Polska’s Kujawy cement plant from 2018 to 2023. Michalski worked for Geocycle in 2017 and 2018. Prior to this he held positions with Lafarge, mostly in Poland, from 2000 to 2014. He notably became the plant manager of the Lwów cement plant in Ukraine in 2012 and 2013. Michalski holds a master’s degree in electrical and electronic engineering from the Bydgoszcz University of Science and Technology and a master’s in business administration qualification from the Warsaw University of Technology.

Nigeria: Ebonyi State Governor Francis Nwifuru has established a 15-member committee to reactivate NIGERCEM, the country’s first locally-owned cement manufacturing company, located in Nkalagu.

He directed the committee to work with investors and shareholders to devise a plan for the immediate resumption of operations at the plant, which has been shut down for decades, and to submit its report within two weeks.

“Restoring the company was part of my campaign promise when I visited the area. I assured that the factory will be revived within my first tenure in office,” Nwifuru said.

India: Adani Group subsidiary Ambuja Cements has commissioned a 2.4Mt/yr expansion to one of its West Bengal cement facilities. Reuters has reported that the move raises the producer's total installed capacity to 103Mt/yr.

Iraq: The Ministry of Industry and Minerals plans to establish new cement plants with a total production capacity of 52Mt/yr, according to Iraqi News. Ministry spokesperson Doha Al-Jabouri said Iraq’s existing plants currently produce 32Mt/yr. The strategy responds to growing domestic demand and ongoing construction projects and aims to meet future requirements through integrated plant development.

Prime minister Mohammed Shia Al-Sudani launched six new cement plants in Muthanna province in April 2025 worth US$1.171bn. Al-Sudani said the goal is to meet local demand and end cement imports.

They’ve done it! Best wishes are due to the Heidelberg Materials Norcem Brevik cement plant and everyone else involved. Today it has officially inaugurated its carbon capture and storage unit. The world’s first full-scale carbon capture facility in the cement industry is live.

The launch of the Longship project has been a two-day affair in Norway hosted by the Norwegian Ministry of Energy, Heidelberg Materials, Northern Lights and other stakeholders. Tuesday 17 June 2025 saw assorted speakers across government and industry, including Heidelberg Materials’ CEO Dominik von Achten, talk about net zero, carbon capture, CO₂ markets and more at the Norwegian National Opera & Ballet in Oslo. Then the event moved to the Brevik cement plant, today on Wednesday 18 June 2025, to inaugurate the project led by HRH Crown Prince Haakon of Norway. Our editorial director Robert McCaffrey has been in attendance and a full write-up will be available in the September 2025 issue of Global Cement Magazine.

Completing the CCS project at Brevik is undeniably a major achievement. Heidelberg Materials in Norway started seriously thinking about carbon capture in the 2000s and then tested four different potential carbon capture technologies at Brevik in the 2010s. A feasibility study, concept study and a FEED study followed for the use of an amine technology approach. A full-scale capture unit on one of the plant’s two production lines was then approved for funding partly by the Norwegian government in late 2020. Technically this is a gross simplification because the project team at Brevik have worked through the technical challenges of connecting a cement production environment to a petrochemical one. 400,00t/yr of CO₂ has started to be captured at Brevik and transported by ship, as part of the Northern Lights project, for sequestration under the North Sea. Heidelberg Materials then intends to sell a net-zero cement product via carbon capture around Europe called EvoZero using a carbon accounting system to manage it. When Global Cement asked about plans for EvoZero, Von Achten said production of the product is fully sold-out for 2025. “Customers are not the issue,” said von Achten. “Property developers and architects are leading the discussion on the use of EvoZero.” The age of commercially-available cement made using carbon capture has begun.

The Norwegian government estimates that the entire Longship project will cost around Euro2.6bn with Euro1.8bn attributable to the state. The original white paper proposed to the Norwegian parliament estimated that the Norcem project would cost just under Euro400m for construction and 10-years of operation. 84% of this would be paid for by state aid. Northern Lights, the CO₂ transport and storage part of Longship, had an estimated cost of Euro1.2bn, with 73% of this funding attributable to the state. Heidelberg Materials acknowledged the scale of the government grant funding it received in its 2024 financial report. It received Euro110m in government grants in 2024 with Euro77m for the Brevik project and a further Euro21m for a carbon capture, utilisation and storage project in Edmonton, Canada.

As discussed recently in Global Cement Weekly in response to the US government cutting funding for cement carbon capture projects, net zero is a deeply political issue because governments either have to pay for it directly, set-up incentives such as carbon taxes to encourage society to pay for it or ignore it and cope with the consequences. European policy is encouraging these projects so far. However, this is not necessarily the case elsewhere in the world. And governments can change their minds. The rough figures shown above about the cost of Brevik’s carbon capture unit and the costs of moving the CO₂ onwards show how expensive this is.

From here it’s all about building experience on how running an industrial-scale carbon capture operation actually works in the cement sector year in, year out. This will be an exercise across multiple disciplines including engineering, the logistics of CO₂ transportation and sequestration, dealing with state-level partners on a long-term basis and more besides. Many more cement sector carbon capture projects are following in Europe. They will all be eager to learn from the first one in Norway, from both the good and the bad. We will leave the last word to Von Achten from today’s inauguration, "Personally I love the collaboration part of it because this is a masterpiece of national, European, in fact, global collaboration… These days this is important."