Displaying items by tag: Plant

Nigeria: BUA Cement’s sales revenue grew by 59% year-on-year to US$379m in the first half of 2025 from US$238m in the same period in 2024. Its profit after tax jumped to US$118m from US$22.4m. In its recent annual general meeting the company reported that it commissioned two new production lines at cement plants in Edo and Sokoto States in 2024 that increased its production capacity to 17Mt/yr from 11Mt/yr. It also started building a new 3Mt/yr line at Ososo in Edo State.

Germany: Vecoplan is investing over €5m to upgrade its manufacturing plant in Bad Marienberg. It has enlarged its Plant I by a total of 1900m² and purchased new production equipment. The engineering company is now adding assembly capacity and expanding its warehouse. Construction work on a new warehouse complex started in spring 2025 and is scheduled for completion in the second quarter of 2026.

“We are continuing to witness a high level of demand,” said Vecoplan’s CEO Werner Berens. “We’ve had to create additional space, especially in preassembly, to meet the growing need for our heavy machinery.”

Vecoplan manufactures machinery and plants for shredding, conveying and processing. It is headquartered in Germany and has subsidiaries in Austria, France, Italy, Poland, Spain, the US and the UK.

Algeria: The Minister of Industry Sifi Ghrieb has announced a project to build two new low-carbon cement plants in Djelfa and Relizane in central Algeria with a capacity of 1.5Mt/yr and 2Mt/yr respectively, according to Zawya news. An existing cement plant in Djelfa will also see its capacity expanded by 1.5Mt/yr.

The new projects will boost Algeria’s cement capacity to 42Mt/yr. It currently has a cement demand of 30Mt/yr and exports a surplus of 12Mt/yr of cement. Ghrief reportedly discussed plans to expand the Djelfa plant in March 2025 with a delegation from the China State Construction Engineering Corporation. A separate 2Mt/yr low-carbon cement plant, a partnership between local, UAE-based and India-based companies, is also under construction in El Milia, utilising slag and fly ash from a nearby power station and steel complex.

Syria: Northern Region Cement has inaugurated the US$20m Al-Fayhaa Northern Cement plant, officiated by Saudi investment minister Khalid Al-Falih, according to Argaam news. The plant is owned by subsidiary Northern Jordan Cement and has a production capacity of 0.15Mt/yr of white cement.

Cement consumption data for the first half of 2025 from Russia has been released this week and it is down from 2024. Added to this, Cemros announced earlier in July 2025 that it is preparing to suspend production at its Belgorod cement plant. What can these and other news stories tell us about the state of the Russian cement sector at present?

Graph 1: Cement consumption in Russia, 2019 - H1 2025. Source: Soyuzcement.

Figures from Soyuzcement, the Union of Cement Producers, in the local press reports that consumption fell by 8.6% year-on-year to 27.2Mt in the first half of 2025 from 28.4Mt in the same period in 2024. By region the largest declines were noted in the south (-14%), the Urals (-13%) and in Siberia (-11%). Producer Sibcem released some production data for the first half, also this week, and this reflected the national picture, with a 9% fall.

The national situation has been blamed on a suspension of infrastructure projects, a fall in the domestic building sector and mounting imports. Imports rose by 5.8% to 1.9Mt. Notably those trade flows have been coming in from other countries with restricted access to international markets such as Belarus and Iran. A China-based company Jinyu Jidong Cement in the far-eastern Heilongjiang Province also started exporting cement to Russia in July 2025. Unusually though, for these kinds of stories, exports from Russia have also risen. They grew by 9% to 0.5Mt, mainly to Kazakhstan. The general picture fits with Soyuzcement’s updated forecast for the local market from 2025 to 2027. It expects a decline of 6 - 12% in 2025 as a whole, followed by a change of -6% to +1% in 2026 and then the start of a recovery in 2027 under most scenarios.

One reaction to the shrinking market became apparent earlier in July 2025 when Cemros said it was preparing to suspend production at its Belgorod cement plant. The company plans to use the stoppage to assess the market, reduce its operating costs and consider market diversification options. It blamed the decision on a decrease in demand in the domestic market in Russia along with lower profits and higher imports. Back in May 2025, Cemros, the leading Russia-based cement producer, said that it had 18 plants, a total production capacity of 33Mt/yr and a 31% share of the local market. It also reported that it had two mothballed plants: the Savinsky cement plant in Arkhangelsk and the Zhigulovskiye plant in the Samara region. Although, to be fair to Cemros, up until fairly recently it had been spending money on its plants. It resumed clinker production in mid-2024 when it restarted one production line at its Ulyanovsk plant in mid-2024. Then in May 2025 it said it was getting ready to restart the second line at the site too as part of a €8m renovation project. Once back online the unit will have a total production capacity of 0.8Mt/yr. Another recent plant project by Cemros was the upgrade of a kiln at Katavsky Cement that was completed in June 2025. Elsewhere, Kavkazcement was reportedly planning to invest US$224m on equipment upgrades in April 2025 in response to a large rise in production costs in 2024.

The larger problem facing the Russian construction industry and the building material producers that supply it is the ongoing economic fallout from the war in Ukraine. The head of the country’s national bank said at the start of July 2025 that the nation had broadly adapted to economic sanctions and that inflation was slowing down. Growing cement demand since 2021 broadly supports this view. Yet, governor Elvira Nabiullina warned of further market turmoil ahead due to a slowing economy and high labour costs. This spells uncertainty for the cement sector as underlined by Soyuzcement’s gloomy forecasts for 2025 and 2026. In this kind of environment market mergers and acquisitions seem likely but international sanctions may limit the options. One general remedy the government has been advocating for has been the formation of a common commodities exchange for the Eurasian Economic Union that was suggested in late 2024. However, Soyuzcement has been lobbying against the proposal on the grounds of price volatility, increased competition and a reluctance by producers to join it. The cement sector in Russia faces challenging times ahead.

Türkiye: Limak Cement has appointed Alparslan Hazar as the director of its Trakya Plant.

Hazar has worked in the cement sector since the early 2000s. He started in production roles for Çimko Çimento before moving to Çimsa in 2017 in operations management. He then joined Limak Cement in 2023 as a Deputy Plant Director. Hazar is a graduate in chemical engineering from Istanbul University.

Kenya: Ndovu Cement, owned by Karsan Ramji & Sons, will build a 600t/day greenfield clinker plant and a limestone quarry in Mukawa, Kajiado County, according to regulatory filings. The project has already secured approval from the National Environment Management Authority. The company said the limestone quarry will ensure a reliable supply of 900t/day of limestone.

The facility is expected to reduce reliance on imports following a 17.5% levy on clinker imports introduced in July 2023, according to the Business Daily Africa newspaper. The measure was aimed at boosting local production and creating jobs, but has since led to a drop in cement consumption due to price increases and a fall in imports. Kenya-based cement producers had reportedly opposed an attempt to increase import duty on clinker, instead requesting a grace period of four years, until 2026, to allow them to build their own clinker production facilities.

Karsan began as a quarry operator in Kitengela, Kilifi and Nakuru, before beginning cement production in 2015 and launching Ndovu Cement in June 2015.

Rwanda: The government signed a 15-year industrial quarry licence agreement with cement producer Cimerwa on 17 July 2025, paving the way for a US$190m investment in a clinker plant in Musanze District, according to The New Times newspaper. The agreement aims to reduce cement imports, create jobs and support Rwanda’s infrastructure development through sustainable quarrying practices, according to a statement by the Rwanda Development Board.

Cement imports rose by 42% year-on-year to US$94m in 2024 from US$64m previously, according to data from the Ministry of Trade and Industry. On 16 July 2025, the Cabinet approved new mineral, quarry and exploration licences to boost mining in the country.

Türkiye: Akros Çimento has submitted a new environmental impact assessment (EIA) application for a 2.5Mt/yr cement plant in Burcun Village, Yenişehir district, Bursa. The facility will reportedly produce CEM I, CEM II and CEM IV Type 2 SDC cements. A previous proposal to build a cement plant on the site was cancelled by court order in 2008.

The plant will be built on 466,000m² of forest land, with 71,000m² allocated for the plant. It will use coal and industrial waste as fuel and draw water from underground sources.

Its proximity to Gemlik Port, 30km away, will support exports, with remaining output serving nearby provinces including Bursa, Balıkesir, Yalova, İzmit and Istanbul.

However, Natural Life Conservation Society (DOĞADER) president Murat Demir is protesting the plant’s construction. He said to the Bursa Hakimiyet newspaper “They will most likely receive approval, because it's very easy to get an EIA in Turkey. If the approval decision is made, we will object.”

He added “Bursa has polluted water, polluted air and polluted soil. Laws and regulations are no longer based on protecting nature, but on exploiting it. We will be filing a lawsuit against this because it will create a polluting and destructive pressure on Bursa's natural structure, especially our forests, agricultural lands, and water resources.”

Holcim Mexico has been promoting itself as the lynchpin of the group’s growth in Latin America this week. The move makes sense following the spin-off of Holcim’s North America business in late June 2025. The company says that Mexico has a housing deficit, has the highest profitability margin in Latin America and it is leading the transformation toward circular and low-carbon construction.

The bullseye on Latin America was first planted by Holcim in the group’s NextGen Growth 2030 strategy that was released in March 2025. With the company preparing to separate off its most profitable section in the US, it decided to highlight new reasons for investors to stay interested. The summary was ‘focused investment’ in attractive markets in Latin America, Europe, North Africa and Australia, sustainability-driven growth with demolition materials singled out and an emphasis on the building solutions division. Although the Latin America division supplied the smallest geographical share of new group net sales in 2024 (US$3.9bn, 19%), the profitability metric presented, recurring earnings before interest and taxation (EBIT) margin, gave the region the highest result. Or in other words, Holcim is telling investors that it may have divested North America but it still has business south of the Rio Grande… and it looks promising. It then said that it has the ‘best’ geographical coverage and vertical integration in the region and the largest construction materials retail franchise in the form of Disensa.

Understandably, the likes of Cemex, Cementos Argos, Votorantim and others might take exception to some of this. For example, Cemex reported net sales in excess of US$6bn in Latin America and the Caribbean, and Votorantim reported net sales of around US$4.8bn in 2024. Yet, Holcim’s claim of regional spread does carry some weight. It purchased Comacsa and Mixercon in Peru and assets from Cemex in Guatemala in 2024. At the end of the year the group owned integrated cement plants in Argentina, Colombia, Costa Rica, Ecuador, El Salvador, Guatemala, Mexico and Peru. Plus it held grinding plants in the French Antilles and Nicaragua. All of these are majority-owned subsidiaries, often also with aggregate, ready-mixed concrete and building systems businesses. Holcim may have sold up in Brazil in 2022 but it still holds a relatively intact network in Latin America.

Graph 1: Grey cement production in Mexico, 2020 - April 2025, rolling 12 months. Source: National Institute of Statistics and Geography (INEGI).

As for the market, Holcim reported modest but growing net sales in Latin America in 2024, despite lower sales volumes plus elections in Mexico, economic issues in Argentina and political instability in Ecuador. Focusing on Mexico, local cement volumes were said to be stable, aided by a recovery in bagged cement in spite of bulk sales falling on the back of fewer infrastructure projects. Holcim Mexico also spent US$55m on building a new grinding unit at its integrated Macuspana plant in Tabasco. Once complete, the update will increase the site’s capacity by 0.5Mt/yr to 1.5Mt/yr.

Cemex, the market leader in Mexico, released more direct information. It saw its sales and operating earnings fall in 2024. This was blamed on a poor second half to the year following the presidential election in June 2024. GCC’s sales fell more sharply in 2024 and this was blamed on “energy infrastructure limitations and permitting delays in Juarez.” So far in 2025, in the first quarter, the pain in Mexico for the construction sector has continued, with both Cemex and GCC noting strong falls in cement volumes and sales due to a slowdown in industrial demand. Holcim has not reported on Mexico directly so far in 2025 only saying that sales have risen in local currencies in Latin America as a whole in the first quarter. Cemex started a cost cutting exercise in February 2025 in response to the situation. Graph 1 above shows Mexican cement production. Although it should be noted that Cemex and GCC still run subsidiaries in the US. Holcim now does not. Rolling 12-month cement production figures in Mexico started falling in September 2024 and continued to do so until April 2025, the date of the latest data provided by the National Institute of Statistics and Geography.

Despite falling volumes though, the price of cement in Mexico remains high by international standards. At the start of July 2025 the National Association of Independent Businessmen (ANEI) raised the alarm that distributors had warned of an 8% price rise on the way. It’s in this environment that news stories such as Bolivia-based Empresa Pública de Cementos Bolivia (ECEBOL), a producer in a landlocked and mountainous country, preparing to export clinker to Mexico from July 2025 start to sound credible. Sales may have been down in Mexico in 2024 but earnings and margins remain high. In the medium-to-longer term the country looks even more promising, with plenty of scope for development and building products. Ditto the rest of Latin America.

One way a multinational heavy building materials company with a presence in sustainability-obsessed Europe might gain an advantage in the region is by using its knowledge to capture the easier decarbonisation routes first. This is exactly the route Holcim and Holcim Mexico seem to be taking by promoting lower carbon cement and concrete products, and by growing the recycling of demolition materials. Another option, of course, is that Holcim is bolstering its Latin America division ahead of a potential divestment. Either way, Holcim is presenting a plan for growth in its new form, shorn of North America. It’s all to play for.