Displaying items by tag: Plant

Spain: Votorantim Cimentos España has appointed Rubén Sánchez as the director of its Niebla plant.

Sánchez has worked for Votorantim Cimentos España in a variety of production roles since 2012. He became the director of the Oural plant in 2022. Before this, he held production roles at Cimpor from 2001 to 2012. He holds a degree in chemical engineering from the University of Santiago de Compostela and a master’s in business administration qualification from the European Institute of Business Studies.

Poland: Holcim Polska has appointed Marek Michalski as Chief Operating Officer for Industry.

Michalski has worked for Holcim and related companies since 2000. He worked as the plant manager of Lafarge Canada’s Richmond cement plant from 2023 to 2025. Before this he was the plant manager of Holcim Polska’s Kujawy cement plant from 2018 to 2023. Michalski worked for Geocycle in 2017 and 2018. Prior to this he held positions with Lafarge, mostly in Poland, from 2000 to 2014. He notably became the plant manager of the Lwów cement plant in Ukraine in 2012 and 2013. Michalski holds a master’s degree in electrical and electronic engineering from the Bydgoszcz University of Science and Technology and a master’s in business administration qualification from the Warsaw University of Technology.

Nigeria: Ebonyi State Governor Francis Nwifuru has established a 15-member committee to reactivate NIGERCEM, the country’s first locally-owned cement manufacturing company, located in Nkalagu.

He directed the committee to work with investors and shareholders to devise a plan for the immediate resumption of operations at the plant, which has been shut down for decades, and to submit its report within two weeks.

“Restoring the company was part of my campaign promise when I visited the area. I assured that the factory will be revived within my first tenure in office,” Nwifuru said.

India: Adani Group subsidiary Ambuja Cements has commissioned a 2.4Mt/yr expansion to one of its West Bengal cement facilities. Reuters has reported that the move raises the producer's total installed capacity to 103Mt/yr.

Iraq: The Ministry of Industry and Minerals plans to establish new cement plants with a total production capacity of 52Mt/yr, according to Iraqi News. Ministry spokesperson Doha Al-Jabouri said Iraq’s existing plants currently produce 32Mt/yr. The strategy responds to growing domestic demand and ongoing construction projects and aims to meet future requirements through integrated plant development.

Prime minister Mohammed Shia Al-Sudani launched six new cement plants in Muthanna province in April 2025 worth US$1.171bn. Al-Sudani said the goal is to meet local demand and end cement imports.

They’ve done it! Best wishes are due to the Heidelberg Materials Norcem Brevik cement plant and everyone else involved. Today it has officially inaugurated its carbon capture and storage unit. The world’s first full-scale carbon capture facility in the cement industry is live.

The launch of the Longship project has been a two-day affair in Norway hosted by the Norwegian Ministry of Energy, Heidelberg Materials, Northern Lights and other stakeholders. Tuesday 17 June 2025 saw assorted speakers across government and industry, including Heidelberg Materials’ CEO Dominik von Achten, talk about net zero, carbon capture, CO₂ markets and more at the Norwegian National Opera & Ballet in Oslo. Then the event moved to the Brevik cement plant, today on Wednesday 18 June 2025, to inaugurate the project led by HRH Crown Prince Haakon of Norway. Our editorial director Robert McCaffrey has been in attendance and a full write-up will be available in the September 2025 issue of Global Cement Magazine.

Completing the CCS project at Brevik is undeniably a major achievement. Heidelberg Materials in Norway started seriously thinking about carbon capture in the 2000s and then tested four different potential carbon capture technologies at Brevik in the 2010s. A feasibility study, concept study and a FEED study followed for the use of an amine technology approach. A full-scale capture unit on one of the plant’s two production lines was then approved for funding partly by the Norwegian government in late 2020. Technically this is a gross simplification because the project team at Brevik have worked through the technical challenges of connecting a cement production environment to a petrochemical one. 400,00t/yr of CO₂ has started to be captured at Brevik and transported by ship, as part of the Northern Lights project, for sequestration under the North Sea. Heidelberg Materials then intends to sell a net-zero cement product via carbon capture around Europe called EvoZero using a carbon accounting system to manage it. When Global Cement asked about plans for EvoZero, Von Achten said production of the product is fully sold-out for 2025. “Customers are not the issue,” said von Achten. “Property developers and architects are leading the discussion on the use of EvoZero.” The age of commercially-available cement made using carbon capture has begun.

The Norwegian government estimates that the entire Longship project will cost around Euro2.6bn with Euro1.8bn attributable to the state. The original white paper proposed to the Norwegian parliament estimated that the Norcem project would cost just under Euro400m for construction and 10-years of operation. 84% of this would be paid for by state aid. Northern Lights, the CO₂ transport and storage part of Longship, had an estimated cost of Euro1.2bn, with 73% of this funding attributable to the state. Heidelberg Materials acknowledged the scale of the government grant funding it received in its 2024 financial report. It received Euro110m in government grants in 2024 with Euro77m for the Brevik project and a further Euro21m for a carbon capture, utilisation and storage project in Edmonton, Canada.

As discussed recently in Global Cement Weekly in response to the US government cutting funding for cement carbon capture projects, net zero is a deeply political issue because governments either have to pay for it directly, set-up incentives such as carbon taxes to encourage society to pay for it or ignore it and cope with the consequences. European policy is encouraging these projects so far. However, this is not necessarily the case elsewhere in the world. And governments can change their minds. The rough figures shown above about the cost of Brevik’s carbon capture unit and the costs of moving the CO₂ onwards show how expensive this is.

From here it’s all about building experience on how running an industrial-scale carbon capture operation actually works in the cement sector year in, year out. This will be an exercise across multiple disciplines including engineering, the logistics of CO₂ transportation and sequestration, dealing with state-level partners on a long-term basis and more besides. Many more cement sector carbon capture projects are following in Europe. They will all be eager to learn from the first one in Norway, from both the good and the bad. We will leave the last word to Von Achten from today’s inauguration, "Personally I love the collaboration part of it because this is a masterpiece of national, European, in fact, global collaboration… These days this is important."

India: Renaatus Group subsidiary Renaatus Procon will invest US$29m in the first phase of a new fibre cement board plant in Andhra Pradesh. The facility is due for commissioning in 2026, and will have a production capacity of 60,000t/yr. The plant will supply the construction sector in southern India and export markets, supporting the group’s expansion into sustainable building materials.

US: Ozinga has broken ground on a 1Mt/yr alternative cement grinding plant in East Chicago, Indiana. The plant is equipped with a Gebr. Pfeiffer MVR5300-C6 vertical roller mill. It will produce ASTM C989-compliant slag cement and other blended cements. When operational in 2026, it will be the largest of its kind in North America, and avoid 700,000t/yr of CO₂ emissions from conventional cement production. Its location offers strategic rail, road and shipping access to large markets in the US and Canada.

East Chicago Mayor Anthony Copeland welcomed an anticipated 150 new jobs resulting from construction and subsequent operations at the plant.

UK: Clay brick and concrete products producer Ibstock is seeking an industrial partner for a ‘major’ calcined clay cement plant in the UK.

The group has identified a large reserve of high-kaolin clay at one of its operating brick clay quarries in central England. The site is a fully-consented quarry, with sufficient calcinable material to support calcined clay production for more than 25 years. ‘Extensive’ drilling and industrial trials have been completed to confirm the reserves and the reactivity of the calcined clay for use in low-carbon cement production.

Ibstock says that is looking at an industrial partner to collaborate on the design, construction and commercialisation of the project. It is open to exploring optimal investment and partnership models to fully realise the potential of the site.

Email Ibstock to discuss the project: This email address is being protected from spambots. You need JavaScript enabled to view it.

Kazakhstan: China-based Sinoma Cement will build a new integrated cement plant in the Baiganinsky district of the Aktobe region, in partnership with Kazakh investment firm Pimus Capital. The 3500t/day capacity plant is scheduled for launch in the second half of 2027. The US$200m project is expected to create 1260 jobs. It will reduce reliance on cement imports, particularly from Russia and Iran, and meet growing demand from western Kazakhstan’s construction sector. The company has reportedly completed geological work to confirm reserves and quality of raw materials and concluded an investment agreement. This is Sinoma Cement’s first project in central Asia, and it said it plans to invest in more projects in Kazakhstan.