Displaying items by tag: Plant

Iraq: Prime Minister Mohammed Shia Al-Sudani has launched six industrial projects worth US$1.17bn in Muthanna province, including five cement plants. According to Iraqi News, Al-Sudani initiated commercial operations at the 6000t/day Najmat Al-Samawa Cement Plant 2, and launched construction of the Al-Arabi, Khairat Al-Muthanna and Al-Ittihad plants, each with a capacity of 6000t/day. The 6600t/day Al-Samawa cement plant has also commenced construction.

Al-Sudani said that the main objective of the current projects is to ‘secure the needs of the local market’ and stop imports. The government is reportedly constructing residential complexes in Baghdad and other provinces, where there are more than a million housing units. 200,000 housing units are also being built in seven large residential communities.

Ghana: CBI Ghana has invested US$100m in a new plant in Tema to produce limestone calcined clay cement (LC3) using local raw materials, to reduce reliance on imported clinker.

Commercial director of Supacem Kobby Adams said that the Ghana Standards Authority’s adoption of the GS PAS 5:2024 LC3 standard enabled the launch, following collaboration with local universities and international partners. According to Graphic Business news, the current clinker scarcity and its escalating prices stemmed from a 6% currency depreciation between December 2024 and February 2025 and the evolving global market uncertainties, including an increase in clinker export prices from the Mediterranean.

The project reportedly created over 160 direct jobs through local sourcing and infrastructure development in Tema and Torgome.

Malaysia: The state government of Sabah has denied rumours that an investor has departed from the Tongod cement plant project. Industrial Development and Entrepreneurship Minister Datuk Phoong Jin Zhe told the Sabah State Legislative Assembly that Borneo Cement had confirmed that all parties involved in the project remain committed, according to the Star newspaper. He added that the project had received approval for earthworks but that construction work was waiting for the approval from an Environmental Impact Assessment report.

China-based Sinoma Industrial Engineering is preparing to build the 1.75Mt/yr plant. Two-thirds of the unit’s output is intended for the local market in Sabah. The rest will be exported. Ground-breaking work at the site was previously reported in April 2024. However, Borneo Cement subsequently faced accusations of unauthorised forest clearances later in the year.

Tunisia: Sinoma Cement has held a ceremony marking its acquisition of the Djebel El Oust cement plant. Karim Brinji (Governor of Zaghouan), Wan Li (China’s Ambassador to Tunisia), Jalel Tabib (Director general of Foreign Investment Promotion Agency) and representatives of the company all attended the event, according to La Presse de Tunisie newspaper. The China-based company acquired a share worth US$140m in the plant from Votorantim Cimentos at the start of April 2025. It also plans to upgrade the plant.

India: Gebr. Pfeiffer has commissioned a Pfeiffer MVR 6000 R-6 raw material mill and a Pfeiffer MPS 3550 BK coal mill at UltraTech Cement’s Maihar cement plant in Madhya Pradesh. The Germany-based company said that these were the 42nd and 43rd vertical roller mills supplied to UltraTech Cement.

Chile: FLSmidth has inaugurated a new manufacturing plant for mill liners and related products in Casablanca. The Denmark-based company has invested €21m in the 11,250m² unit. It has a capacity of 6500t/yr of coatings. FLSmidth said that LEED-certified mill liner manufacturing facility reduces carbon emissions by up to 56% in the manufacturing process and recycles and reuses all water used during the manufacturing process as well. The site will also create up to 250 new jobs in the Valparaìso region

Mikko Keto, CEO of FLSmidth commented, “Our new Casablanca mill liner manufacturing facility, which joins FLSmidth’s extensive service network in Chile, is much more than manufacturing infrastructure - it is a statement of our commitment to responsible mining, our mill lining portfolio and the communities of South America."

FLSmidth said in early 2024 that it was planning to sell its cement equipment division, FLSmidth Cement. This decision was made so the company could focus on its mining business.

Algeria: Groupe des Ciments d'Algérie (GICA) has officially recommissioned the 1Mt/yr Timegtane cement plant in Adrar after a period of closure. Sifi Ghrieb, the Minister of Industry, visited the plant to mark the occasion, according to Le Jeune Independent newspaper. The unit partially re-started production in March 2024. A second 1.5Mt/yr production line at the plant is due to be commissioned soon.

The government transferred the ownership of the plant to GICA as part of a reported state drive against corruption. It was originally inaugurated in 2017 as a joint-venture between local company STG Engineering and the China Triumph International Engineering (CTIE). Construction of a second production line at the site was previously reported in 2018.

Türkiye: OYAK Çimento has appointed Turhan Erkayiram as the Plant Director of the Bolu cement plant.

Erkayiram previously worked as the plant manager of the İskenderun plant. Before this he held production manager roles with the company. Earlier in his career he worked for Vicat Group Türkiye, Limak Group and Aşkale Cement. He is a graduate in chemical engineering from Atatürk University.

Boral announced this week that it had secured around US$15m from the Australian government towards decarbonisation upgrades at its Berrima cement plant in New South Wales. The funding will go towards the company’s own investment in a kiln feed optimisation project. A new specialised grinding circuit and supporting infrastructure at the site is intended to increase the proportion of alternative raw materials (ARM) from 9% to 23% to decrease the amount of limestone the kiln uses. The use of more ARMs should also enable the unit to reduce its energy intensity. Boral plans to use ARMs including granulated blast furnace slag, steel slag, cement fibre board, fly ash and fine aggregates from recycled concrete. Commissioning and full operation of the changes are scheduled for 2028.

The Berrima plant officially opened its last set of changes, including a chlorine bypass unit, in December 2024. This was done to allow the plant to reach a thermal substitution rate (TSR) of 60% by the end of 2027. At the end of 2024 the company said it had a TSR of 30% having risen by 20% from 2023. Another similar decarbonisation project at the plant is a carbon capture and storage demonstration pilot trial involving the recarbonation of construction and demolition waste.

Parent company SGH said in its annual report for 2024 that Boral was continuing to advocate for a carbon border adjustment mechanism (CBAM) to prevent carbon leakage and that it had taken part in the ongoing government review on the issue. This lobbying was visible earlier in March 2025 when the Cement Industry Federation (CIF) publicly addressed the government on the issue ahead of its next budget. It asked that carbon leakage be addressed in the form of an import tax to protect the local cement and lime sector. Cement and lime imports from Thailand, Malaysia, Indonesia, Vietnam and Japan are particularly seen as an issue. The government review into carbon leakage started in 2023 and is due to report back at some point in 2025, most likely after the parliamentary election in May 2025.

Another big sector news story to note is the ongoing acquisition of the cementitious division of the Buckeridge Group of Companies (BGC) by Cement Australia that was revealed in December 2024. Unsurprisingly, the European Commission (EC) approved the deal in late March 2025. Cement Australia’s parent companies Holcim and Heidelberg Materials are headquartered in Europe, but the EC concluded that the planned transaction was unlikely to dampen competition in Europe. The verdict of the Australian Competition and Consumer Commission (ACCC) is likely to be far more telling. It closed taking submissions on the proposed deal in late February 2025 and plans to release an update in May 2025.

The ACCC’s market inquiries letter reported that Cement Australia wants to run BCG Cement. However, under the acquisition proposal, BGC Quarries and BGC Asphalt will be acquired and operated by a new 50:50 joint venture between Holcim and Heidelberg Materials, which will operate as a production joint venture in respect of aggregates. Holcim and Heidelberg Materials have suggested taking four ready-mixed concrete (RMC) plants each in the greater Perth area. Finally, one RMC plant at Wangara could be divested due to the close proximity of existing plants run by Holcim and Heidelberg Materials. Whether this is what actually happens remains to be seen.

Finally, Holcim flagged-up Australia this week as one of the regions it intends to derive ‘profitable growth’ from after the planned spin-off of the US business. This approach is in line with the hunt by the big building materials companies for new growth markets as the cost of merger and acquisition activity in the US has risen. CRH, for example, bought a majority stake in AdBri in mid-2024. Further merger and acquisition activity in the cement sector in Australia seems less likely given its relative small size. Yet the higher economic growth forecast for the country compared to Europe is likely to keep multinationals interested.

UK: Drax Power has entered a 20-year joint venture agreement with Power Minerals to build a new facility to process pulverised fuel ash into supplementary cementitious material (SCM) for cement.

The facility will be located adjacent to Drax Power site and will produce 400,000t/yr of SCM for use in lower-carbon cement. Power Minerals will construct, own and operate the plant. Drax will supply ash, power and water, as well as share profits from SCM sales. There is no capital investment required by Drax.

Operations will begin by the end of 2026. Drax expects the project to generate incremental adjusted earnings by interest, taxation, depreciation and amortisation (EBITDA) of €6m annually between 2027 and 2046.