Displaying items by tag: Plant

Zimbabwe: Livetouch Investments plans to invest US$100m in the construction of an integrated cement plant. The Herald Zimbabwe newspaper has reported that the group plans to establish the new facility in phases, with the first phase costing US$15 – 20m. The phase will include the exploration of possible locations for the plant with suitable limestone resources, which could then also supply its Redcliff grinding plant. The grinding plant currently imports 4000t/yr of Zambian clinker and also buys raw materials from Lafarge Zimbabwe.

Managing director Kyle Wang said “We are still limited by the limestone resources in the country.” He said that the company has identified ‘good limestone deposits’ in Rushinga, Nyamapanda, Bulawayo and Masvingo, however “The problem with some of the limestone is the quality.”

Australia: Boral and carbon capture specialist Calix have received US$21m in government funding for the launch of carbon capture and storage (CCS) feasibility study at the producer's Berrima cement plant in New South Wales. Local press has reported that Boral aims to establish a 100,000t/yr-capacity capture facility at the plant. Initially, the project will involve commercial model and pilot design to assess the engineering and commercial viability of the project. This phase is scheduled for completion in June 2023.

Chief operating officer Darren Schulz said "This is game changing technology for our industry and will play a critical role in supporting customers' sustainability targets. Together, Boral and Calix have access to the required infrastructure, technology and operational expertise required to deliver this project and lead the way in reducing emissions across the industry." Schulz concluded "If successful, we believe this project will enable the national rollout of carbon capture technology to Australia's cement and lime industry creating smarter and more sustainable solutions for our customers."

Malaysia: Investment holding company Borneo Oil has concluded a deal with MT 23 Resources for the acquisition of a 22% stake in Makin Teguh.The deal will bring Borneo Oil's total holding in the cement company to 38%. Makin Teguh is in the process of establishing an integrated cement plant in the state of Sabah.

Borneo Oil said “There is synergy between the group's existing limestone quarrying business operations and Makin Teguh's clinker and cement plant. The outlook for Sabah's clinker and cement industry is favourable, given the high cement prices in Sabah compared with the rest of Malaysia and its proximity to the East ASEAN Growth Area." It added “The Covid-19 shutdowns in 2020 and 2021 created an unprecedented urgency for Sabah to become more self-reliant in various sectors of economic importance. Sabah can no longer afford to rely on 100% imported clinker and cement, and, therefore, the setting up of a clinker and cement plant in Sabah is timely.”

India: Cement Corporation of India has called for e-tenders for its mothballed Adilabad cement plant's equipment for a sale of the plant's assets prior to its permanent closure and decommissioning. The state-owned company will receive offers until 23 May 2022 and will open bids after 120 days. The New Indian Express newspaper has reported that a planned airport will take up some of the land currently occupied by the plant in Telangana.

The US$7.73m Adilabad cement plant was operational between 1982 and 1998. It reportedly has sufficient limestone reserves to continue cement production until 2122.

Austria: The Austrian Cement Industry Association (VÖZ) has launched a roadmap for carbon neutrality by 2050. The initiative follows the 5C approach of Clinker, Cement, Concrete, Construction and Carbonation as prompted by the European Cement Association, Cembureau. Selected targets from the document include reducing the sector’s average clinker factor to 52% by 2040 from 70% in 2020, using carbon-neutral electricity from 2030 and meeting a recycling rate for concrete and demolition waste of 25% in 2050 from 10% in 2022. Sebastian Spaun, the managing director of VÖZ, highlighted the ‘Carbon2ProductAustria’ (C₂PAT) initiative as a key project where capture CO₂ from Lafarge Zementwerke’s Mannersdorf cement plant will be used with hydrogen to produce synthetic fuels, plastics or other chemicals.

Italy: Buzzi Unicem’s net sales grew by 17.2% year-on-year to Euro800m in the first quarter of 2022 from Euro682m in the same period in 2021. Its cement and ready-mixed concrete sales volumes rose by 2.9% to 6.36Mt and 6% to 2.69Mm³ respectively. The group reported growing sales volumes in Central Europe, Poland, the Czech Republic and the US but it noted a slowdown in Italy. Sales volumes were also disrupted in Ukraine and Russia due to the ongoing war between the countries. The group added that its prices were ‘markedly’ up in all markets where it operates to offset rising prices of raw materials and energy.

The company said that in Ukraine it was forced to suspend nearly all of the production and commercial activities at both of its plants when Russia invaded the country. In Russia it said that retaliatory economic sanctions led by the US and European Union had led to a “significant revision of the country's growth prospects.” Local sales volumes significantly slowed down in March 2022 after hostilities started but local operations still managed to report some growth in sales even in spite negative currency exchange effects. Buzzi Unicem said that, “Due to the sanctions imposed on Russia by the European institutions, we decided to immediately withdraw from any operational involvement in the activities carried out by the subsidiary OOO SLK Cement in Russia. Consequently, further strategic initiatives in the country will be suspended.”

Tanzania: Burundi-based Intracom is planning to build a US$250m integrated cement plant in Kigoma Region. The project is intended to supply cement to the Lake Tanganyika region including Burundi, Rwanda and the Democratic Republic of Congo (DRC), according to the Daily News newspaper. Intracom Country Representative Rubenga Samson said that the company has obtained land in the region and construction is set to start soon. The project is reportedly using a loan from CRDB Bank to finance the project. The plant will have a cement and clinker production capacity of 0.6Mt/yr and 1Mt/yr respectively. Commissioning is scheduled for mid-2024. Intracom has also invested in a fertiliser project in Dodoma.

India: Chettinad Cement has ordered a MVR 5600 R-6 type mill for raw meal grinding and a MVR 5300 C-6 type mill for grinding composite cements from Germany-based Gebr. Pfeiffer for a new production line at its integrated Kallur plant in Karnataka. The supplier says that the MVR 5600 R-6 type mill is the first of its kind provided with six rollers. The order was placed in April 2022 and the contract has since been activated with the receipt of down-payment and a letter of credit.

The core components of the MVR mills as well as the 5810 kW gearbox will be supplied by Gebr. Pfeiffer SE from Europe. Foundation parts, housings and other components will be manufactured in India and delivered to the customer under responsibility of its subsidiary Gebr. Pfeiffer (India). The office of Gebr. Pfeiffer (India) in Noida, near New Delhi, will also support the end customer in plant design, procure most of the grinding plant machinery such as filters, fans, hot gas generators, the fly ash handling and conveying aggregates, and will be on site with personnel for quality control of the customer's site fabrication as well as supervision of erection and commissioning.

Egypt: Lafarge Egypt has signed a US$93m solar energy deal with Lumika Renewables Egypt, a subsidiary of AP Moller Egypt, to produce 140GWh/yr. The agreement is scheduled to become effective by the first quarter of 2024, according to Mist News. Under the terms of the deal the two companies will build a new 50MW solar power plant. This will be the first such plant operated by Lumika Renewables Egypt in the country. The subsidiary of Holcim says it aims to secure a renewable energy supply for 50% of its Ain Al-Sokhna cement plant's total daily energy consumption.

Namibia: The Ministry of Labour, Industrial Relations and Employment Creation has shut down production at the Whale Rock Cement plant near Otjiwarongo due to non-compliance with labour laws on the health and safety of employees. A notice was delivered instructing the factory to close its grinding station, packing machine, cement warehouse and cement workshop, according to the Namibia Press Agency. The plant has been ordered to remain closed until all hazardous areas have been made safe. This is expected to take a week. Affected employees are entitled to full remuneration during this period.

The decision to close the plant followed labour inspections in April and May 2022. During the inspections one employee reportedly lost a finger at the pallet stacking area and another sustained finger injuries when he was unblocking the dust collector. Workers said that they work in a dusty environment with no dust masks. They also alleged that a Chinese supervisor brings a gun to work to intimidate them.

The cement company is a Chinese joint-venture and it also trades under the Cheetah Cement brand name. Around 210 Namibians and 44 Chinese nationals work for the company. In April 2022 eight workers at the plant were deported to China for working without adequate work permits.