September 2024
HeidelbergCement hosts ground breaking ceremony for Calix carbon capture pilot project at Lixhe cement plant 09 February 2018
Belgium: HeidelbergCement has hosted a ground breaking ceremony for the Calix carbon capture pilot at CBR’s cement plant at Lixhe. The ceremony itself took place at the Liège Oupeye Water Treatment Plant near Liège as part of the inaugural Innovation in Industrial Carbon Capture Conference. The two-day event, which took place on 7 – 8 February 2018, was organised by the Low Emissions Intensity Lime And Cement (LEILAC) Consortium, a European Union (EU) Horizon 2020 backed research and innovation project.
Construction work on the pilot at the cement plant is scheduled to start imminently. The project will test Calix’s carbon capture technology for two years at an operational cement plant. The technology has previously been used in the magnesite calcining sector.
Over 130 delegates from industry, academia and government attended the conference. The agenda was designed to encourage discussion and knowledge sharing across key stakeholder groups with a strategic interest in innovation in carbon capture technology. As part of the programme, the wider challenges faced by the cement and lime sectors in Europe were also explored focusing on how EU industries can contribute to reaching climate change targets, the role of innovation and company entrepreneurship and a knowledge exchange fair on technology.
The LEILAC consortium, which consists of representatives from the lime and cement industries, technology and engineering providers and research institutes, has set up as an industrial project securing Euro12m in EU funding in order to demonstrate technology to reduce carbon emissions from cement and lime industries.
Counterfeit cement on the wane in Ukraine 08 February 2018
Ukraine: The share of counterfeit products on the cement market in Ukraine dropped to 8.0% in 2017 from a staggering 21.5% in 2014, according to a press release from the Ukrcement association of cement producers, with reference to a study by GfK Ukraine. Ukrcement believes that change was prompted by the signing of a memorandum on the quality of cement between Ukrcement, the Union of Consumers and large distributors of construction materials in 2017.
Calcia plant blockaded over pay and job losses 08 February 2018
France: Access to the Calcia cement factory in Calvados was ‘blocked’ on Wednesday 7 February 2018 by protestors from the General Confederation of Labour (CGT). They were protesting the salary policy of the company, as well as job cuts taking place across France. The move followed the collapse of annual pay talks between the HeidelbergCement subsidiary and the CGT.
Bertrand Moreau from the CGT said that the unilateral 1.3% pay increase offer from Calcia was not sufficient and that workers had witnessed ‘deteriorating working conditions’ since HeidelbergCement took over the company in 2016. He also expressed disappointment at plans to cut 22 jobs at Calcia’s Cruas plant in the Ardeche. The company employs around 1300 people across 10 sites in France.
FLSmidth reports stronger orders overall as cement sector suffers 08 February 2018
Denmark: Cement plant manufacturer FLSmidth has announced its financial results for 2017, which show, overall, its strongest order intake for four years. Total orders grew by 6% year-on-year in 2017, bolstered primarily by the company’s Minerals division.
Cement sector orders for the year were Euro611.0m, 1% lower than the Euro615.0m seen in 2016. Revenue from cement sector orders came to Euro547.9m, 5% lower than the US$576.0m orders received in 2016.
“2017 probably marked the trough of the business cycle and, based on our good positioning and strong life-cycle solutions, we expect our business to start growing again in the coming years. Our order intake increased and the momentum in the mining sector continues in 2018, while cement market conditions are expected to remain unchanged,” said CEO Thomas Schulz.
For 2018, FLSmidth anticipates an overall revenue from all activites of Euro2.42-2.68bn (2017 was Euro2.42bn).
Cemex reports on Maceo situation 08 February 2018
Colombia: Cemex Latam Holdings, the subsidiary of Mexican cement company Cemex in Central and South America and Caribbean region, has confirmed that is ‘solving’ the legal issues that prevent the opening of its new plant in Maceo, Antioquia, Colombia. The inauguration of the facility was postponed in May 2017 after authorities stated that the plant had not obtained all the permits to start operations. Jaime Muguiro, president of Cemex Latam, expressed that the company was still awaiting authorisation for the expansion of the plant's installed capacity, which is currently artificially limited to 0.25Mt/yr. The plant has a design capacity of 1.3Mt/yr and has so far cost Cemex US$420m.
Taiheiyo profit falls despite increase in revenue 08 February 2018
Japan: Taiheiyo Cement has released its financial results for the nine months to 31 December 2017. They show a 10.3% rise in revenue for the nine month period to US$5.96bn from US$5.40bn in the first nine months of 2016. Its operating profit was up by 10.1% from US$403m to US$444m over the same period but its net profit fell by 43% to US$297m from US$520.9m. For the full year to 31 March 2018, Taiheiyo Cement advises that it anticipates a revenue of US$7.9bn, an operating profit of US$611m and a net profit of US$347m.
ACC profit rises dramatically 08 February 2018
India: Cement maker ACC Ltd has announced that its fourth-quarter profit for 2017 was more than double that of the same period of 2016. Its profit rose by 126% to US$32.1m in the quarter that ended on 31 December 2017, from US$14.1m in 2016. Its net sales for the quarter were 30% higher at US$531m.
West African Roundup 07 February 2018
A couple of news stories have emerged from West Africa this week reminding Global Cement of the growth potential the region holds. First Ghacem announced that it had opened a new truck terminal at Sefwi Dwenase in Ghana. Then LafargeHolcim Ivory Coast inaugurated a new mill at its grinding plant in Abidjan. Then Cimburkina, a subsidiary of Germany’s HeidelbergCement, said that it was starting work on enlarging its grinding plant at Kossodo in Burkina Faso.
The other theme that received some coverage this week was another attempt by an African government to regulate its hastily growing cement sectors. Jean-Claude Brou, the Minister of Industry and Mines in Ivory Coast also found time to announce the creation of a commission to monitor the quality control of cement when he inaugurated the new mill in Abidjan. As building collapses due to substandard cement in Nigeria have shown, this kind of government monitoring is essential to protect the public in booming markets. Unfortunately, rightly or wrongly, these kind of bodies often seem to end up embroiled in rows about imports of cement competing with local producers.
Away from the cut and thrust of the market, the new mill at Abidjan is particularly interesting because it was imported and reinstalled piece-by-piece from its original home at a former Holcim plant in Spain. The move cost Euro23m and LafargeHolcim say that it is now the largest horizontal ball mill in French-speaking west Africa. The 1Mt/yr year mill was originally manufactured by Polysius (ThyssenKrupp) in 2006 and uses a 4500kW motor.
Data from the National Institute for Statistics in Ivory Coast reported a 39% rise year-on-year in cement production to 1.64Mt in the first half of 2017. This follows reports of cement shortages in early 2017. The government then took the action of importing 0.15Mt of cement to meet the shortfall until local production capacity caught up.
This is starting to happen now with the LafargeHolcim opening. Other projects that were in the pipeline include Cim Ivoire’s 2.6Mt/yr grinding plant, also in Abidjan, that was due to be completed by the end of 2017. This project is interesting because Cim Ivoire is a subsidiary of Burkina Faso’s Cim Metal Group. It also operates a grinding plant, Cimfaso, near the capital Ouagadougou. Similar to LafargeHolcim it is preparing its supply lines to the African interior. Finally, Nigeria’s Dangote Cement was also building a 3Mt/yr grinding plant near Abidjan. This unit was due to be finished by the end of 2017 but there has been little news about it in recent months.
Ghana’s cement industry has been consolidating itself and is facing an oversupply situation. The government placed production capacity at 8.5Mt/yr in 2016 versus demand of 6Mt. It has since made the headlines with spats between local producers and foreign companies like Dangote Cement. Unlike Ivory Coast, Ghana has two integrated plants that, no doubt, want to preserve their markets from imports. Despite this, Ciments de l'Afrique (CIMAF) and Diamond Cement both opened plants in late 2016. More recently two grinding plant projects have been announced near Tema.
Although the timing is fortuitous , we admit that these stories are fairly loosely connected at best. However, they do illustrate an inward development trend in the region. Bigger and more efficient grinding plants to process locally made or imported clinker, more terminal infrastructure to distribute the cement and then more grinding plants further inside the region geographically as the logistics situation permits. The Cimburkina plant, for example, is situated in landlocked Burkina Faso. Clinker for its mills will initially be supplied by HeidelbergCement’s integrated Scantogo plant at Tabligbo. The drive to develop these countries moves ever forwards and they demand cement.
New Managing Director at Star Cement 07 February 2018
India: Shri Sajjan Bhajanka has been appointed as the new Managing Director of Star Cement. He is a Commerce Graduate from Dibrugarh University, Assam. He has business and industrial experience of more than 25 years in the fields of plywood, ferro silicon and granite. He is the Managing Director of Century Plyboards (I) Limited, the largest producer of plywood, laminates and block-boards in India. Mr. Bhajanka is also the Chairman of Shyam Century Ferrous Ltd., one of the leading manufacturers of Ferro Silicon in India. He is also the President of the Federation of Indian Plywood and Panel Industry and All India Veneer Manufacturers Association.
New head of Development & Quality Assurance at w+p Zement 07 February 2018
Austria: Christoph Stotter has been appointed as the head of Development & Quality Assurance at w+p Zement. He succeeds Walter Steinwender, who had been working at the Wietersdorf plant since 2008. Stotter studied at the Montanuniversität in Leoben and has since gained experience in process engineering, research and development and product management.