September 2024
Bolivia: Fábrica Nacional de Cemento (Fancesa) is undergoing a tendering process to upgrade its packing unit at its cement plant in Cal Orcko. Haver & Boecker, FLSmidth Ventomatic, Claudius Peters and Beumer Latin America all submitted bids, according to the Correo del Sur newspaper. The project includes a new cement silo, new bagging machinery and a mechanised loading system.
FLSmidth to buy part of Sandvik Mining Systems 12 July 2017
Sweden: FLSmidth has signed an agreement to acquire a part of Sandvik Mining Systems. This includes continuous surface mining and minerals handling technologies and competences that are intended to strengthen the group's core minerals business. The acquisition will increase FLSmidth’s coverage of the full mining value chain, from the primary crushing point in the mining pit and the transport from mine to plant all the way through the minerals processing plant to the handling of tailings.
FLSmidth will provide project management and aftermarket services to Sandvik on the majority of on-going projects to be delivered during 2017 - 2019. The agreement is subject to certain conditions, including regulatory authority clearance, and closing is expected by the end of 2017.
Brazilian regulator clears Magnesita and RHI merger 12 July 2017
Brazil: The Brazilian competition authority CADE has cleared the proposed merger between Brazil’s Magnesita and Austria’s RHI Group without restriction. This is the last major regulatory approval the merger process has required. RHI and Magnesita announced in October 2016 that were to merge to create a new refractory company called RHI Magnesita in 2017.
Update on Chile 12 July 2017
Sad news this week from the Talcahuano cement plant in Chile that is to stop producing clinker. Local media reports that the Cementos Bío Bío unit has decided to import clinker from Asia instead, which will reduce its production costs. At the same time it has laid off a third of its workforce. The plant has been producing cement since 1961.
The decision carries echoes of Holcim New Zealand’s closure of its Westport cement plant in 2016, another unit in a country on the Pacific Rim. However, in that country LafargeHolcim has purposely moved towards becoming a distribution company by opening import terminals and depots. Plus the local subsidiary benefits from the cement-trading arm of a multinational company. By contrast, local producer Cementos Bío Bío still retains two integrated plants and a grinding plant in Chile. Following the closure its production share from integrated plants will drop to 2.4Mt/yr (39%) from 3.2Mt/yr (45%). The country will retain a total production capacity of 6.2Mt/yr from its clinker producing plants.
The timing of Cementos Bío Bío’s decision is also interesting given that the Chilean competition authority (TDLC) approved Hurtado Vicuña Group to buy a controlling stake in Cemento Polpaico from LafargeHolcim in early July 2017. The deal was originally announced in October 2016 to sell LafargeHolcim’s 54.3% stake in Cemento Polpaico for US$225m. The sale includes one integrated plant with a cement production capacity of 2.3Mt/yr and two grinding plants. Hurtado Vicuña has not been required by the regulator to sell any of its cement units but it has been asked to sell parts of its concrete business and to abide to a ban on repurchasing the assets within 10 years. Hurtado Vicuña owns Cementos BSA, a subsidiary that runs the El Bosque cement grinding plant in Santiago and it has just started-up production at a new 0.95Mt/yr grinding plant at Quilicura, also near the capital.
In its 2016 annual report LafargeHolcim reported that cement sales volumes of cement fell in Chile due to a fall in the residential construction market in the second half of the year. However it did manage to raise its operating earnings before interest, taxation, depreciation and amortisation (EBTIDA) off the back of higher prices and lower production costs compared to the previous year. Cementos Bío Bío concurred with this assessment of the market in its 2016 report, lamenting the country’s poor economic growth since 2015 and declines in the mining and construction sectors. Despite this its cement despatches rose very slightly to 1.56Mt in 2016. The big drop in its sales occurred in 2014 when its sales fell by 10% year-on-year to 1.51Mt. More recently, Bío Bío noted a 37% decrease in its operating profit for its cement, concrete and lime division for the first quarter of 2017 due to falling sales volumes and margins in cement and lime. However, it did benefit from falling costs for energy and petcoke inputs. The group also announced plans to sell a minority stake in itself in February 2017.
These stories show another country that is realigning its cement industry to a clinker-rich world market. Chile appears to retain a ‘big three’ group of local clinker producers that has shifted with the rise of Cementos BSA and the departure of LafargeHolcim. However, the market share in the cement grinding business has changed significantly as Cementos BSA has gained both an integrated plant and a more national profile, away from the capital, with its grinding plants. Once the local market picks up it will be interesting to see whether this trend towards clinker import and local grinding continues.
Vietnam: Bim Son Cement has ordered a vertical roller mill to grind clinker and slag from Loesche for its 4Mt/yr plant in Thanh Hóa province. The new mill will have a throughput of 250t/hr and be able to grind input materials into Ordinary Portland Cement PCB 40. The order also includes a silo, blower, filter and a packing plant. The new mill is scheduled for commissioning in August 2017. No value for the order has been disclosed.
The subsidiary of Vietnam National Cement Corporation (VICEM) previously commissioned a mill from Loesche in 2000. This was followed by a raw mill and a coal mill in 2006.
Oman: Tanfeedh, the National Programme for Enhancing Economic Diversification, is calling for captive coal power stations to be used to support new cement plants that are being planned for the Duqm special economic zone. The programme wants two Ordinary Portland Cement plants and a white cement plant to be built in the zone to reduce imports, according to the Oman Daily Observer newspaper. It also wants investors to build one cement grinding plants in Duqm and one in Suhar. Tanfeedh says that the country used 9Mt of cement in 2015 but that only 44% came from local producers.
Southeast Asia: LafargeHolcim has signed an agreement on biodiversity conservation with Fauna & Flora International (FFI). Under the agreement, FFI will perform an independent external review of the group’s existing biodiversity management plans (BMP) at sites in Malaysia, Indonesia and the Philippines; contribute to the development of a group-wide strategy on karst management; identify opportunities for enhancing biodiversity in quarry rehabilitation; and organise a stakeholder dialogue bringing together an external expert group, local government, local non government organisations and LafargeHolcim staff to consult on BMP recommendations. The agreement is intended to help LafargeHolcim meet the biodiversity aspects of its 2030 sustainability plan.
“Biodiversity loss is a major global challenge. We aim to be good stewards of the land where we operate and demonstrate that proper management of quarries can reduce and reverse our impacts and even generate positive change for biodiversity. The new engagement work with FFI will play a key role in achieving our commitment,” said Caroline Hempstead, Group Head of Communications, Public Affairs & Sustainable Development at LafargeHolcim.
Michel Andre appointed country president of Cemex UK 12 July 2017
UK: Michel Andre has been appointed as the Country President for Cemex UK. He joins the UK subsidiary of the Mexican-based building materials producer after spending seven years as the Country President for Cemex France. Andre has worked for Cemex’s French business for 12 years with roles in strategic planning and its readymix business. Previous to this he worked for Lafarge in the US and France and was employed by Pricewaterhouse Coopers.
He has also served as a board member and then president of the Unicem Association France, the National Union of Quarrying and Building Materials Industries. His three-year term finished in June 2017.
Andre succeeds Jesús Gonzalez in the UK post. Gonzalez has been promoted to the executive team in Monterrey, Mexico as Executive Vice President Sustainability and Operations Development. His role covers health and safety, operations and technology, energy, sourcing, research and development and sustainability.
Morocco: LafargeHolcim says that its 0.2Mt/yr Laâyoune cement grinding plant is complete. The cement producer is set to start production later in July 2017 it said in a director’s report, according to Medias 24. The company is also about to start building a 1.7Mt/yr cement plant in the Souss-Massa region. Thyssenkrupp Industrial Solutions has been contracted to build this project.
Germany: Bernd Scheifele, the chairman of HeidelbergCement, has admitted that his company needs to take action to improve its overall sustainability management following its acquisition of Italcementi. Following the purchase both its specific gross CO2 emissions per tonne of cementitious material and its alternative fuels mix fell. However, specific emissions of NOx and SOx fell, although specific dust emissions rose in the reporting period. The cement producer also improved accident frequency despite increasing its workforce to 15,781 in 2016 from 9560 in 2015.