September 2024
Shree Cement inaugurates Nawalgarh cement plant 14 December 2023
India: Shree Cement inaugurated its new 4.2Mt/yr Nawalgarh cement plant in Rajasthan on 14 December 2023. The plant boasts an 11,500t/day kiln, which is among the largest in India, according to the company. Following the inauguration, Shree Cement’s installed production capacity now stands at 53.4Mt/yr.
Managing director Neeraj Akhoury said “In our pursuit to become an 80Mt/yr company by 2028, we are excited to announce commissioning the kiln in our new integrated facility at Nawalgarh, Rajasthan. This facility is well suited to cater to the high consumption cement markets of National Capital Region, Punjab and Haryana, besides strengthening the company’s customer servicing capability in Rajasthan.”
CBR Cement, CCB and Holcim Belgique to halve CO2 emissions at four Wallonian cement plants 14 December 2023
Belgium: The government of Wallonia and the European Commission’s Just Transition Fund (JTF) have awarded funding to CBR Cement, CCB and Holcim Belgique to support the reduction of CO2 emissions from Wallonia’s cement plants by 50%. The efforts will focus on renewable energy projects, including the construction of new waste heat recovery (WHR) systems. Alongside two steel plants, the companies will share Euro282m-worth of funding for projects across their four cement plants. The L’Echo newspaper has reported that Wallonia will contribute Euro169m, while the JTF will contribute the remaining Euro177m. The projected cost of planned decarbonisation projects in the Wallonian cement and steel industries is Euro346m. The proposed projects will increase the number of people employed across the sectors by 6.4% to 2773.
World Cement Association welcomes Industrial Deep Decarbonisation Initiative’s low-CO2 cement procurement commitments 14 December 2023
UAE/UK: The World Cement Association has endorsed new commitments agreed upon by Industrial Deep Decarbonisation Initiative (IDDI) member countries Canada, Germany, the UK and the US at the COP28 climate conference. The commitments include the development of time-bound low CO2 cement procurement plans. The WCA says that IDDI members’ collective leverage of national purchasing power will help to accelerate the decarbonisation of construction globally.
CEO Ian Riley said “The WCA has always emphasised the need for immediate and collaborative action between government and industry to make carbon-negative concrete a reality at scale. Creating demand for low-emission materials is essential for decarbonisation. Now is the moment to work together to make necessary progress this decade.”
UltraTech Cement to invest US$120m in Bihar 14 December 2023
India: UltraTech Cement has signed a memorandum of understanding (MoU) with the government of Bihar for the investment of US$120m in the state.
Press Trust of India News has reported that the Bihar government has asked the government of India to grant the state special status in order to advance its industrial development.
Siam City Cement (Lanka) orders SpectraFlow Airslide analyser for Puttalam cement plant 14 December 2023
Sri Lanka: Switzerland-based SpectraFlow Analytics has received an order for a SpectraFlow Airslide analyser and raw mix proportioning software from Siam City Cement (Lanka). The equipment will analyse the composition of material exiting the raw materials mill at Siam City Cement (Lanka)’s Puttalam cement plant. The supplier says that this will help to increase kiln feed quality, lowering the chances of refractory problems and other causes of kiln stoppages.
SpectraFlow Analytics said “The ever increasing demand in cost savings and at the same time improving product quality led Siam City Cement (Lanka) to invest in the most advanced raw mill optimisation package available on the market.”
Who will build the cement plants of tomorrow? 13 December 2023
Sinoma International Engineering revealed this week that it has signed a Euro218m contract to supply a new clinker production line for Holcim Belgium. The scope of the deal covers building the new line from limestone unloading via train to clinker transportation and storage. Provisional acceptance and first clinker are stipulated to occur within about four years, by late 2027. Holcim Belgium operates the Obourg Plant, its only integrated unit in the country, and the unit has been preparing to build a new line as part of its Go4Zero project.
Two main points compete for one’s attention with the project at the Obourg Plant. Firstly, this may be the first time a large Europe-based cement producer has publicly contracted a China-based supplier to build a new production line. Secondly, the new line is part of a process to first replace two wet kilns at the site with a dry kiln. This is part of a grand plan at the site to add oxyfuel technology to the plant and then start capturing most of the CO2 emitted for sequestration in the North Sea.
On the first point, China-based Sinoma International Engineering reported to the Shanghai Stock Exchange in early December 2023 that it had signed a contract for the project. Holcim Belgium has not said that it has appointed the subsidiary of CNBM but this is not unusual. Buyers are at liberty to name suppliers, or not as may be the case. Holcim has been talking about the Go4Zero project for several years though, so appointing a lead contractor is not surprising.
Yet, some cement companies in Europe have previously been circumspect about revealing the use of China-based suppliers. Lafarge France, for example, did not appear to publicly name the involvement of Sinoma International Engineering and its subsidiaries on the construction of a new line at its Martres-Tolosane cement plant between 2019 and 2022, although Lafarge Poland did say in 2020 that it had contracted China Triumph International Engineering for an upgrade to its Małogoszcz cement plant. No doubt there have been other plant projects in Europe from China-based suppliers that Global Cement Weekly is unaware of. It is also worth considering that just because a lead contractor on a plant project is from a particular country it doesn’t mean that the equipment and other sub-contractors necessarily are. And, of course, to add to the confusion, some Europe-based equipment suppliers are owned by companies based in China.
This leads to the second point. Holcim Belgium’s eventual goal is to set up a full-scale carbon capture, transportation and sequestration (CCUS) operation at Obourg using oxyfuel technology by the end of the 2020s. Spending over Euro200m on building a new (but conventional) production line is not trivial but it is being presented as one step towards creating a cement plant for the net zero age. To this end Holcim Belgium has been less shy in naming its partners for the second phase of the project: Air Liquide; Fluxys; and TotalEnergies. This may be due to the collaborative nature of this phase though and the need to apply for European Union (EU) funding to support it. In July 2023 Holcim disclosed that the EU Innovation Fund had allocated grants for three of its projects including the one at Obourg.
For reference, a number of other full-scale oxyfuel projects have been announced in Europe including in Germany at Heidelberg Materials' Geseke cement plant, Holcim Deutschland's Lägerdorf plant in Germany and Schwenk Zement’s Mergelstetten plant. Another one is planned for Heidelberg Materials’ CBR's Antoing cement plant in Belgium. Most of these are planned for the late 2020s or with pilots sooner. The key bit of information to consider here is that adding oxyfuel technology to a cement kiln (or building one with it to start with) makes it easier to capture CO2 from the flue gas as it is more concentrated. However, the technology is newer and less-tested than many post-combustion carbon capture methods. Hence, the world’s first full-scale CCUS unit at a cement plant, at Brevik in Norway, will use a post combustion method.
All of this begs the question about where the value will lie in building cement plants for the age of net zero? The planned work at Holcim Belgium’s Obourg Plant pretty much summarises this quandary. Building a cement production line is expensive but the cost of disposing of CO2 may become the single-biggest driver of whether a plant is profitable or not if governments are serious about reaching net zero. To that end today’s announcement from the 2023 United Nations Climate Change Conference (COP28) calling on the parties to “transition away from fossil fuels to reach net zero” is another sign of the increasing effects of the so-called ‘carbon agenda’ upon the cement sector. In which case the companies that can supply equipment to take care of the CO2 emissions start becoming more important and discussions over who supplies the rest of the kit less so. Naturally, some cement equipment suppliers are already pivoting towards this approach. Others may find different solutions. Whether this works or not is a question for the future. In the mean-time, building new plants is looking increasingly collaborative.
Sukuru Ramarao appointed as head of Sanghi Industries 13 December 2023
India: Sanghi Industries has appointed Sukuru Ramarao as its chief executive officer (CEO). He succeeds Ravi Sanghi, who was the chair and managing director, following the acquisition of a majority stake in the company by Adani Group subsidiary Ambuja Cements. Sanjay Kumar Khajanchi has been appointed as the chief financial officer, Manish Mistry as company secretary and Ajay Kapur as chair of the company’s board of directors.
Sukuru Ramarao holds over 35 years of professional experience in the building materials sector. He started working for Ambuja Cements in the late 1990s, eventually becoming the company’s chief manufacturing officer in the 2021. He then became the CEO of Adani Group’s cement business in 2023. He holds an undergraduate degree in chemical engineering from the Sri Venkateswara University in Tirupati, Andhra Pradesh.
Sanjay Kumar Khajanchi has worked for Ambuja Cements for over 20 years, reaching the position of Head - Finance & Controlling in 2021. He holds a bachelors degree in commerce from St Xavier's College in Kolkata, qualifications from the International Institute for Management Development in Lausanne, Switzerland, as well as various professional financial accreditations.
Manish Mistry has worked with a wide variety of companies for over 15 years including Bell Ceramics, Alembic Group, Cadila Group and GACL before joining Adani Group in 2022. He is a member of the Institute of Company Secretaries of India and holds a degree in commerce and law from the Maharaja Sayajirao University of Baroda in Vadodara, Gujarat.
Ajay Kapur has been the CEO of Adani Group’s cement business since mid-2022. He has worked for over 25 years in the cement sector, originally starting at Ambuja Cements in 1993. He subsequently became the company’s managing director and CEO from 2014 to 2019. He then was the head of the aluminium and power division at Vedanta Group. Kapur holds an undergraduate degree in economics from St Xavier's College, a master of business administration (MBA) degree from the K J Somaiya Institute of Management and has completed the Advanced Management Programme at The Wharton School of the University of Pennsylvania.
UAE/UK: The Global Cement and Concrete Association (GCCA) has welcomed the first international agreement to transition away from fossil fuels, signed by 200 countries at the COP28 climate conference in Dubai. The GCCA said that the deal recognises the need for deep, rapid and sustained reductions in global CO2 emissions.
GCCA chief executive officer Thomas Guillot said “We welcome the progress made at COP28. Decarbonising global industries such as ours will take the collective effort of governments and industry, finance and policymakers, scientists and civil society, all working together. On behalf of our industry and alongside our members who represent the majority of cement production globally, we participated in the preparation and launch of a number of key initiatives that will help enable the shift to net zero – including the Industrial Transition Accelerator, Cement Breakthrough, and Carbon Management Challenge.” He added “We are fully committed to decarbonising our sector and have a detailed net zero commitment and pathway which we are already working towards, including the substitution of fossil fuels, the use of renewable energy and the deployment of new technologies such as CCUS.”
Nuada signs carbon capture partnerships with Cementos Argos, Cementos Molins, Holcim and Siam Cement Group 13 December 2023
World: Carbon capture technology developer Nuada has entered into partnerships with four global cement market leaders. Cementos Argos, Cementos Molins, Holcim and Siam Cement Group (SCG) will all collaborate with Nuada to evaluate its latest carbon capture system for use in cement plants. The parties concluded the agreements with the support of the Global Cement and Concrete Association (GCCA), through its Innovandi Open Challenge.
Cementos Argos future tech leader Daniel Duque said “The GCCA Innovandi Open Challenge is a tremendous initiative where cement players collaborate with innovative companies that are developing the technologies and business models of a low CO2 construction industry. Nuada technology is a very interesting proposal with great potential.”
Cementos Molins’ chief innovation officer, Ignacio Machimbarrena, said “We are steadfast in our commitment to achieve carbon neutrality by 2050. Acknowledging the crucial role of carbon capture in this mission, we see Nuada's innovative Metal-Organic Framework (MOF) technology as a promising solution. Cementos Molins is fully dedicated to supporting this pioneering technology and collaborating with industry partners to pave the way for a greener future.”
Holcim’s global head of research and development, Edelio Bermejo, said “With carbon capture projects around the world and a commitment to invest US$2.28bn by 2030, we are leading our industry’s transition to a net-zero future. Partnering with Nuada will facilitate the testing and accelerate the deployment of their technology, ultimately supporting the scaling up of carbon capture efforts. We look forward to continued innovation and collaboration within the industry towards the goal of a net-zero future.”
SCG carbon capture and utilisation (CCU) director Surachai Vangrattanachai said "Collaborating with Nuada has been instrumental in our pursuit of innovative solutions. Their commitment to advancing technology aligns seamlessly with SCG's vision for sustainable progress. Together, we aim to pioneer transformative initiatives that drive us closer to net zero emissions.”
The GCCA’s cement, innovation and ESG director Claude Loréa said “This announcement is a testament to the success of the GCCA’s pioneering Innovandi Open Challenge Programme. It’s great to see Nuada – one of the first start-ups we worked with when we launched the programme in 2021, going from strength to strength, and helping to develop the vital carbon capture technology our industry needs to help us achieve net zero by 2050.”
Nuada co-chief executive director Conor Hamill said “The commitment of these major cement players to collaborate with Nuada attests to the potential of our carbon capture innovation as a cornerstone solution for low-carbon cement, and we eagerly anticipate working together to accelerate its deployment.”
Lafarge Polska and partners win EU grant for Gdansk CO2 terminal 13 December 2023
Poland: The European Commission has granted Lafarge Polska, Air Liquide Polska and energy provider Orlen Euro2.54m in funding for their construction of a 3Mt/yr CO2 terminal in Gdansk, Pomeranian Voivodeship. The terminal will transmit captured CO2 from local industrial sites, including 1Mt/yr from Lafarge Polska’s Kujawy w Blelawach cement plant in Kuyavian-Pomeranian Voivodeship, for sequestration below the North Sea. ISB News has reported that the partners will use the European Union funding to complete plans, including front-end engineering design, for the terminal.