September 2024
India: Adani Group has reportedly indicated an interest in acquiring the 1.2Mt/yr Shahabad cement plant in Karnataka from Jaiprakash Associates. The plant is the subject of an as yet incomplete deal between Jaiprakash Associates and Dalmia Bharat for the transfer of the former’s cement and power plants for US$671m.
The Business Standard newspaper has reported that Adani Group is in talks with ‘several companies’ over possible bolt-on acquisitions, with a view to doubling its cement capacity to 140Mt/yr by the end of 2028.
CirCap-led consortium invests in Nanogence 19 October 2023
Switzerland: Reduced-CO2 cement catalyst developer Nanogence has secured an undisclosed sum from a consortium of investors led by investment fund CirCap. Nanogence’s catalyst reduces the CO2 emissions of cement production by 40%, without changing production processes. Tech EU News has reported that the catalyst is capable of increasing cement’s strength and durability compared with that of ordinary Portland cement (OPC) produced without it. Prior to the latest financial development, the company had raised US$2.7m-worth of funding.
CEO Abhishek Kumar said “We are excited to receive the support from incoming renowned investors in this essential journey to accelerate the transition towards a low carbon built world. With growing demand worldwide, we need to align with like-minded strong backers for our growth phase.”
Two die in shooting at Iskandarabad cement plant 19 October 2023
Pakistan: The deputy general manager and a plant engineer of a cement plant in Iskandarabad died after being shot by a colleague on 18 October 2023. The shooter was a chemical engineer at the plant, who shot the men after ‘flaring up’ in a meeting. Emergency services took a third victim, an engineer, to hospital for treatment. The Dawn newspaper has reported that police are investigating the tragedy, including the matter of how the shooter managed to enter the plant armed.
Heidelberg Materials grows its business in Indonesia 18 October 2023
Heidelberg Materials reversed the prevailing wisdom for western multinational cement companies this week when it said it was preparing to buy a cement plant in Indonesia. It announced on 17 October 2023 that its Indonesia-based subsidiary Indocement had signed a deal to acquire all the shares of Semen Grobogan’s integrated cement plant in Central Java for an undisclosed sum. This challenges the trend since the mid 2010s of the likes of Holcim and CRH selling up in the developing world and concentrating instead in markets in North America and Europe.
The decision to buy a cement plant in Indonesia raises eyebrows because the country can produce far more cement than it needs at present. Its cement capacity utilisation rate has been below 60% since 2020 and Central Java has the most plants out of all the nation’s regions. Indocement’s own investor relations presentation for the first half of 2023 laid out data from the Ministry of Industry and internal sources forecasting that the utilisation rate would only reach 57% in 2025. National production capacity meanwhile is around 117Mt/yr at present and expected to reach just below 120Mt/yr in 2025.
Before this latest agreement, Indocement operated four integrated plants in the country and it was the country’s second largest cement producer after Semen Indonesia. Heidelberg Materials bought the company in 2001 and currently owns a 55% share in it. Three of these plants it owns directly, with a capacity of around 25Mt/yr across 14 production lines. One of these is the 18Mt/yr Citeureup plant, one of the world’s largest cement plants. However, in 2022 the company leased the Maros integrated cement plant in South Sulawesi, the Banyuwangi grinding plant in East Java and several cement terminals owned by Bosowa Group, including terminals in Makassar, Barru and Garongkong, via production facility lease agreements. It said this was part of a plan to reduce logistics costs and target the east of the country better. The integrated plant has been leased for three years from March 2022 and the grinding plant and terminals for five years from September 2022.
Semen Grobogan’s plant started commercial production in 2022, has a cement production capacity of 2.5Mt/yr and limestone reserves of over 50 years. Germany-based Heidelberg Materials was keen to point out that the acquisition would reward it with “significant synergies with Indocement’s existing plants in Indonesia” such as in logistics, alternative fuels, and transfer of technical and sustainability knowledge.
It is worth noting financially that Indocement suffered a couple of bad years during the Covid-19 pandemic with revenue and profit down. However, the situation improved in 2022 with both net revenue and earnings before interest, taxation, depreciation and amortisation (EBITDA) for the year up by 11% year-on-year to US$1.04bn and 4% to US$220m respectively. Despite the company’s sales volumes falling by 2% to 17.6% and energy prices increasing it was able to raise its prices. The first half of 2023 has seen the improvements accelerate with more price rises, higher domestic sales volumes from the new leased operations and increased clinker exports to Bangladesh and Brunei.
The improving financial outlook for Indocement and the new condition of many of its clinker production lines may help to explain what is going on here. The Citeureup plant started up in late 2016 and, combined with the Semen Grobogan plant that started up in 2022, both plants cover three-quarters of the company’s production capacity. In a highly competitive market such as Java this may make a significant difference. Consider also the leased plant at Maros, in the less well-served Sulawesi region, and that focus on terminals elsewhere. Here one might be able to view another approach to coping with overcapacity, by targeting different markets either directly or via exports.
It won’t be clear how well Heidelberg Material’s strategy in Indonesia is working until like-for-like financial figures start to be released. The company itself has warned of various risks such as the country’s impending ban on overloaded trucks and the potential effects of a proposed carbon tax on electricity prices. Another thing to consider are last week’s rumours in the press about Heidelberg Materials selling up in India. If this did happen then the proceeds might well help advance the company’s plans in Indonesia. All of this goes to show that one doesn’t always have to copy one’s corporate peers. The retreat by the western multinationals to safer havens has slowed… for now at least.
Fernando Gonzalez appointed as president of the Global Cement and Concrete Association 18 October 2023
UK: Fernando Gonzalez has been appointed as the president of the Global Cement and Concrete Association (GCCA). He has been the association’s vice-president since 2018 and succeeds outgoing president Jan Jenisch.
Gonzalez has called for industry and governments around the world to establish a "robust regulatory framework" that can further accelerate the cement and concrete sector's decarbonisation efforts. He said "It is a great honour to be president of the GCCA - cement and concrete are the world's essential building materials. As an industry, we've gone beyond the commitment phase to taking decisive action today to reduce our CO2 emissions."
Gonzalez is the chief executive officer (CEO) of Cemex. He has worked for the company since 1998. On the operational side, he has led various regions of Cemex, including Europe, Asia and South Central America and the Caribbean, and has held corporate positions in strategy, planning, business development and human resources. He was appointed Executive Vice President of Planning and Development in 2009, chief financial officer in 2011, and has been the company's CEO since 2014.
Albert Sigei appointed as managing director of PPC Zimbabwe 18 October 2023
Zimbabwe: PPC Zimbabwe has appointed Albert Sigei as its managing director from the start of 2024. He succeeds Kelibone Masiyane in the post, according to the Chronicle newspaper. Masiyane was appointed as the managing director of the subsidiary of South-Africa based PPC in 2016, having joined the company in 1994 as a trainee electrical engineer at the Colleen Bawn Plant.
Sigei is currently PPC’s Head of Strategic Initiatives, a post he has held since February 2023. Before this he was the chief executive officer (CEO) of Cimerwa PPC in Rwanda from 2000. He worked for over 17 years for LafargeHolcim and its subsidiaries becoming the CEO of LafargeHolcim Malawi from 2016 to 2019 and the chief operations officer of the East African Portland Cement Company (EAPCC) in Kenya in 2015. Earlier in his career he worked for PriceWaterhousCoopers. A graduate in mechanical engineering from the University of Nairobi, Sigei holds a number of qualifications in accountancy and business.
New directors appointed at Norm 18 October 2023
Azerbaijan: Norm has appointed Ülkü Özcan and Stephan Sollberger to its board of directors, according to the Trend News Agency.
Ülkü Özcan holds over 20 years of experience in the cement industry. She has held various positions in Cimsa and held the position of its chief executive officer from 2018 to 2020. Since then she has been working in the energy & telecommunication cable business in Türkiye. Additionally, she has held various roles at Afyon Cement, including a member of the board of directors, a representative for the Global Cement and Concrete Association and a member in the Audit Committee of the Cement Manufacturers Association of Türkiye. She has also worked for Lafarge Turkey previously. Özcan is a business graduate from Marmara University and has completed the Advanced Industrial Marketing and Strategy Program at INSEAD Business School in Paris.
Stephan Sollberger holds over 30 years of experience in cement and concrete manufacturing companies. From 1992 to 2001, he occupied various positions at Holderbank Cement und Beton. Until 2006, he worked as the manager of the technical centre of Holcim Switzerland and later as a plant director, also in Switzerland. He also holds managerial experience at Jura Group. Since 2020, he has held the role of Chief Operations Director at Landqart. Sollberger is a graduate from the University of Applied Sciences Zurich and the University of Applied Sciences Bern.
Indocement buys Semen Grobogan’s Grobogan cement plant 18 October 2023
Indonesia: Heidelberg Materials subsidiary Indocement has bought the 1.8Mt/yr integrated Grobogan cement plant in Central Java from Semen Grobogan. The plant commands sufficient limestone reserves for the next 50 years and has 700,000t/yr of additional cement grinding capacity.
Heidelberg Materials chair Dominik von Achten said “As part of our ongoing portfolio optimisation, we are making an exciting step in the growth market of Indonesia. Heidelberg Materials has been active in Indonesia for more than 20 years. With this investment, we are now strengthening our presence in one of the most populated regions in Indonesia, where we expect further market growth driven by the growing retail market, developing industrial areas and major infrastructure projects. As frontrunners of decarbonisation in emerging markets, we continue to drive our ambitious CO2 reduction targets at all our sites in Indonesia, including the new cement plant.”
Devnya Cement begins building carbon capture system 18 October 2023
Bulgaria: Heidelberg Materials subsidiary Devnya Cement has commenced construction of the ANRAV.beta carbon capture pilot unit at its Devnya cement plant near Varna. Construction will take ‘a few months,’ followed by a pilot trial lasting 12 – 24 months. The ANRAV system will rely on OxyCal oxygen-enriched burner technology to eventually capture 800,000t/yr of CO2 from 3Mt/yr of plant flue emissions. The project has Euro190m in grants from the EU Innovation Fund and is scheduled for delivery in 2028.
Heidelberg Materials’ Northern and Eastern Europe-Central Asia regional director Ernest Jelito said “The OxyCal technology we will be trialling in Devnya is a crucial addition to our portfolio of capture technologies. Obtaining solid operational data from industrial pilots like this is essential to ensure the successful implementation of projects under our comprehensive CCUS investment programme. At the same time, we can demonstrate an economically feasible way to decarbonise carbon-intensive industries in Eastern Europe.”
India: CK Birla Group has approached Adani Group as a possible buyer for its 38% stake in Orient Cement. Mint News has reported that CK Birla Group has previously rejected offers from other local cement producers for the stake. The group is reportedly seeking ‘double’ its market value of US$466m.
Orient Cement plans to make capital expenditure investments worth US$120m/yr up to the end of the 2025 financial year on 31 March 2023.