September 2024
Dominican Republic: Cemex says it is planning to start using hydrogen technology at its integrated San Pedro De Macoris cement plant. It inaugurated the project during a visit by chief executive officer Fernando A Gonzalez. It is part of the company's Future in Action program that seeks to achieve carbon neutrality by 2050.
The group currently uses the technology by injecting hydrogen into cement plant kilns to optimise the combustion process and to increase the use of alternative fuels. It ran a trial at its Alicante cement plant in Spain using hydrogen in 2019 and says it rolled the process out to all of its European cement plants in 2021. Other hydrogen-based projects the cement producer is working on include a partnership with Hiiroc, a gas-to-hydrogen plant producer, and the creation of a renewable hydrogen industrial plant in Spain in collaboration with Acciona and Enagas.
Halla Cement awards upgrade project to KHD 30 August 2022
South Korea: Halla Cement has awarded a supply and engineering contract to Germany-based KHD Humboldt Wedag for an upgrade of line 2 at Okke plant. KHD will supply a new Pyroclon R type calciner, with a Pyrotop type mixing chamber, and a 4.2m x 15m Pyrorotor type combustion reactor. Other equipment being provided includes: a Pyrobox type coal firing system for process start-up and operation balancing; replacement of stage five cyclones with new high-efficiency cyclones; and a new kiln inlet chamber with orifice. Erection and commissioning of the modernised production line is scheduled for the first quarter of 2024.
This latest project marks the second installation of a Pyrorotor at Halla Cement’s Okke plant. The installation of line 3 at the site is currently ongoing with commissioning scheduled for the first quarter of 2023. Overall, this will be KHD’s ninth installation of a Pyrorotor in South Korea.
The Pyrorotor has been promoted to cement plants as a way of using low-quality alternative fuels with minimal pre-processing. It offers a thermal substitution rate of over 85% and will also allow the Okke plant to reduce its NOx emissions. The installation of the new Pyroclon R type calciner and the high-efficiency cyclones in the lowest preheater stages will also provide the production line with an increase in efficiency due to an overall pressure drop reduction in the entire preheater.
Adani Group orders cement mill from Gebr. Pfeiffer 30 August 2022
India: Adani Cement Industries has ordered a MVR 3750 C-4 type vertical roller mill from Germany-based Gebr. Pfeiffer for a new 165t/hr cement grinding plant it plans to build at Dahej in Gujarat. The order also includes an integrated SLS 4000 VC type classifier and a drive with a rated power of 3090kW. The subsidiary of Adani Group will produce fly ash-pozzolan mixed cement at the site.
Gebr. Pfeiffer’s local subsidiary, Gebr. Pfeiffer (India), will act as the general contractor for the project and will provide plant engineering. The commissioning of the new mill is planned for the period before the rainy season in the summer of 2023.
UK: Bunting plans to promote its magnetic separator and metal detector products at the Powtech trade fair taking place in Germany in late September 2022. The company will be displaying a number of high-strength rare earth magnetic separators including its Plate Magnet Housing (PHMS), Drawer Magnet (HFS), Grate Magnet, Plate Magnet and Bullet Magnet products. Each magnetic separator effectively removes fine tramp iron from a wide range of granules and powders at different locations within a plant. The company promotes its products to the aggregate, quarrying, recycling and slag processing sectors amongst others.
Boral profit takes a tumble in year to June 2022 23 August 2022
Australia: Boral has posted a slump in its annual profit, which fell by a third year-on-year for the 12 months to 30 June 2022. It made a profit of US$73.7m, down from US$98m in the 12 months to 30 June 2021
The company said that the result had been impacted by rising energy and haulage costs, while severe rains in eastern Australia at the start of 2022 had forced temporary stoppages to numerous construction projects. The company withheld profit guidance in its announcement, saying only that it expected revenue to be higher in the 2023 fiscal year as a result of annual price increases and new freight charges for customers.
Protest by Tula plant workers in response to power cut 23 August 2022
Mexico: A group of approximately 400 former workers of Cooperativa la Cruz Azul, who maintain possession of the Tula cement plant in Hidalgo, staged a demonstration on 22 August 2022 in front of the offices of the Federal Electricity Commission (CFE) demanding that power to the plant be reinstated.
Through a press release, the CFE said that it had met with some of the protesters. After negotiations, it concluded that the reconnection of the plant "will be made as soon as notification is received from the court or competent authority."
Local reports have suggested that the cut was ordered on 17 August 2022 by Víctor Manuel Velázquez Rangel, who heads the Board of Directors of the Cooperativa la Cruz Azul, the legal owner of the plant. The justification was that the plant has become dangerous to operate after two years of occupation by the protestors.
Summit converts Hannibal to PLC 23 August 2022
US: Summit Materials has announced that its cement plant in Hannibal, Missouri, has been converted to produce 100% Portland limestone cement (PLC). Since 4 August 2022, the plant has only produced PLC, which has embodied CO2 emissions around 10% lower than ordinary Portland cement (OPC). The company said that the conversion marked an important step towards reaching its overall 2030 and 2050 decarbonisation targets, which were announced in April 2022.
The Hannibal plant is the company's second conversion to PLC in 2022. It earlier converted Continental Cement's Davenport plant to 100% PLC production in April 2022.
UNACEM profit rises steeply in second quarter 23 August 2022
Peru: UNACEM reported a consolidated net profit of US$285m in the second quarter of 2022, a 25.8% year-on-year rise compared to the second quarter of 2022. The increase was explained by higher revenues, coupled to a drop in interest expenses. However, the quarter was characterised by a higher-than-expected cost of sales.
UNACEM's consolidated revenues for the quarter reached US$367.4m, up 19.8% year-on-year. This was due to higher cement sales volumes in Peru (+13.8%) and the US (+15.7%) and higher ready-mix concrete sales in the US (+34.0%) and Chile (+54.0%), as well as higher energy sales in Peru. This was complemented by higher sales prices in all markets.
Nesher fined for Clean Air Law violations 23 August 2022
Israel: Nesher Cement has been fined US$1.9m for violations of the Clean Air Law at its cement factory in Ramla. The fine was issued for repeatedly exceeding permitted emissions limits, including for mercury/mercury compounds and particulate matter. 22 violations have been recorded since July 2022.
“The recent fine issued against the Nesher Ramla cement plant is a very welcome step forward, but it’s far from enough,” said Knesset member Alon Tal, chairman of the Subcommittee on Environmental and Climate Impacts on Health. “Just a month ago the ministry issued a permit for seven years to the factory, notwithstanding its dubious record as a serial violator of Israel’s Clean Air Law. This makes absolutely no sense.”
Local activists living near the factory were also not satisfied with the value of the fine. “The Environmental Protection Ministry has confirmed that there’s an unusual rate of cancer, especially lung cancer, in Ramla and Lod,” said Benjamin Ruggill, leader of a citizen action group, to local press.
Power rationing impacts ‘limited’ so far in Sichuan Province 22 August 2022
China: Taiwan Cement Corporation and Asia Cement Corporation, both based in Taiwan, have said that extended power rationing in China’s Sichuan Province has had only limited impacts of their cement plants in the region. They reported that they had complied with the authorities’ requirements by scheduling maintenance work for their factories and that they would continue to closely monitor the development of the power situation in the Province.
Power rationing has been introduced in Sichuan Province due to reduced hydroelectric power capacity, which has been affected by the most severe heatwave and drought in the region for 60 years.