September 2024
MAN Energy Solutions to supply compressor system for Norcem carbon capture and storage unit 29 December 2021
Norway: Germany-based MAN Energy is supplying a compressor system for a carbon capture and storage (CCS) unit being built at Norcem’s Brevik cement plant. The scope of supply includes an RG 63-7 type electrically-powered compressor train. The steam generators cool the CO2 mixture between the compressor stages and generate steam that is in turn used for capture. The project will be the first to use the ‘Carbon Capture Heat Recovery’ technology (CCWHR) developed by MAN and Aker Carbon Capture. This new process allows the heat emerging from the compressor system to be recovered and used as steam to meet approximately one third of the total heat demand from the Aker Carbon Capture plant. Consequently, MAN says that the system solution demands less energy compared with conventional carbon-capture technologies.
Alexander Sobolyev, Head of Standardisation & Solutions at MAN Energy Solutions, said: "As part of the Norcem project, the digital-twin-based engineering approach of MAN Energy Solutions has led to concrete optimisations. The dynamic process simulation showed that originally planned system components, including heating, valves and additional pipes for safe plant operation, were not required. The time taken for a cold start of the plant can thus be reduced from around 12 hours to 20 minutes – an important characteristic as quick-start capability is always a central criterion for renewable energies."
Zambezi Portland Cement facing renewed legal battles over ownership 28 December 2021
Zambia: Zambezi Portland Cement is facing fresh legal proceedings over its ownership. The Lusaka Times newspaper reports that proceedings at the Court of Appeal are ongoing against businessman Phesto Musonda. Musonda, a former director of the company, allegedly attempted to take control of part of the company’s plant in September 2021. Unrest has also been reported at the cement producer’s plant with youths throwing stones at workers.
The current owners of Zambezi Portland Cement, the Ventriglia family, previously won a 10-year battle of control of the company against businessman Rajan Mahtani. In 2018 the High Court of Zambia awarded the family full ownership of the business.
Germany: Holcim Germany has published environmental reports for 2020 focused on each of its cement plants. The subsidiary of Switzerland-based Holcim has decided to target its reports on local issues by issuing separate reports for each of its four integrated plants in the country, at Beckum, Höver, Lägerdorf and Dotternhausen respectively. Each report covers national developments for the sector and the company. Local data is then included as well as data on connected cement grinding and concrete plants. The reports can be downloaded from Holcim Germany’s website.
Malawi/Zambia: Huaxin Cement says it has completed its acquisition of Lafarge Zambia and Lafarge Cement Malawi. In late December 2021 the Chinese cement producer completed the equity delivery conditions for Lafarge Cement Malawi. This follows a similar process for Lafarge Zambia in late November 2021.
In June 2021 Huaxin Cement said it had agreed to spend US$150m on purchasing a 75% stake in Lafarge Zambia and US$10m on acquiring Pan African Cement from Lafarge Cement Malawi. The former operates two integrated cement plants in Zambia with a combined production capacity of 1.5Mt/yr. The latter operates a 0.25Mt/yr grinding plant at Blantyre in Malawi. Following the completion of the takeover Huaxin Cement now intends to increase its cement grinding capacity in Malawi by 0.25Mt/yr.
Georgian cement imports rise by 16% so far in 2021 27 December 2021
Georgia: Cement imports rose by 16% year-on-year to 0.78Mt in the first eleven months of 2021 from 0.68Mt in the same period in 2020. Data from the National Statistics Office of Georgia and the Trend News Agency show that the value of these imports increased to US$40.2m from US$34.6m. Azerbaijan was the leading cement exporting nation to Georgia with a 75% share followed by Turkey with most of the rest. Russia, Greece and Germany have also exported cement to Georgia so far in 2021.
Cementos Argos invests US$42m on new terminal in Cartagena 24 December 2021
Colombia: Cementos Argos has invested around US$42m on a new terminal in the free trade zone of Cartagena. It is expanding its port infrastructure and tripling the import-export capacity of the site to 3.5Mt/yr. The new terminal, which adds to Argos' existing port facility, from which it exports cement and clinker to the US and other destinations in the Caribbean and Central America, will begin operations in the first quarter of 2022. An official ceremony marking the opening of the terminal will be held in January 2022.
"This new terminal will allow us to substantially increase cement exports to the US, taking advantage of the growing demand for construction materials in that country," said Juan Esteban Calle, the chief executive officer of Cementos Argos.
Cementos Molins buys precast concrete supplier Pretersa Prenavisa 24 December 2021
Spain: Cementos Molins has acquired a 100% stake in precast concrete supplier Pretersa Prenavisa for an undisclosed sum. Molins, through its subsidiary Precon, made the purchase from the European investment group Kartesia. It says the transaction will boost its presence and product mix in the precast concrete market in Spain, Portugal, and France.
Pretersa Prenavisa supplies the engineering, design, manufacture, and assembly of precast concrete structures. Its headquarters is based at Teruel and it operates three production plants at Teruel, Jaen and Segovia. It has around 770 employees and reported a turnover of Euro56m in 2020.
Cementos Molins operates in the precast business in Spain through its subsidiary Precon. It operates ten production plants located throughout Spain. The acquisition of Pretersa Prenavisa is Molins’ fifth in 2021. It follows the takeover of Escofet, a concrete design specialist, the acquisition of a white cement plant in Spain from Çimsa group, the acquisition of Calucem, a calcium aluminate cement producer, and the acquisition of the aggregates and ready-mix concrete businesses of HeildelbergCement in Catalonia.
Holcim to buy Malarkey Roofing Products in the US 23 December 2021
US: Holcim has signed an agreement to acquire Malarkey Roofing Products for US$1.35bn. The transaction will be financed with cash and it is expected to complete in the first quarter of 2022. The Switzerland-based construction materials group said that the acquisition would fit well with its Firestone Building Products subsidiary and that the purchase would position it as a full roofing provider. Malarkey Roofing Products has forecast net sales of US$600m and earnings before interest, taxation, depreciation and amortisation (EBITDA) of US$120m in 2020.
Jan Jenisch, the chief executive officer of Holcim, said “We are off to a strong start to our ‘Strategy 2025 – Accelerating Green Growth’ with the acquisition of Malarkey Roofing Products, expanding our Solutions & Products business to become a global leader in roofing systems.” He added “Our companies are highly complementary with many upsides.”
Malarkey Roofing Products was founded by Herbert Malarkey in 1956 and has its headquarters in Portland, Oregon. It provides products for the residential roofing market from roofing shingles to ice and water barriers. It operates production plants in Oregon, California and Oklahoma.
Cemex’s APO Cement plant reported as operational following typhoon 23 December 2021
Philippines: Cemex says that its integrated APO Cement plant in Naga City, Cebu is operational following Typhoon Odette. It reported to the Philippine Stock Exchange that the site had suffered property damage but that key production equipment had not sustained major damage. However, it has scaled back product dispatch due to infrastructure and logistical challenges caused by the aftermath of the typhoon. It also offered its thoughts to “those adversely affected by the storm and said that, “The safety and well-being of employees, contractors and communities are an immediate concern.
Goodbye to 2021 22 December 2021
Two stories tie into larger trends this week as Global Cement Weekly says goodbye to 2021. Firstly, the state government of Odisha dropped a bombshell this week with its approval for an 18.75Mt/yr cement plant. Keen readers of the Global Cement Directory should note that, if built, this would be around the 10th largest plant worldwide and possibly the biggest outside of China. Credit to Odisha and India though for showing us how to end the year!
Odisha has been encouraging steel production in recent years. In March 2021 local press reported that Arcelor Mittal Nippon Steel (AMNS) had signed a memorandum of understanding with the state government for a US$6.6bn steel plant in the same district. Notably, a more binding agreement was intended to be signed once land and mining leases had been secured. This week the state said that its High Level Clearance Authority had approved an enlarged plan with AMNS worth US$13.5bn. This includes a 24Mt/yr steel plant and a 18.75Mt/yr cement plant. Both are to be built in phases over seven years. No further word on those land and mining leases though. How this fits into India’s overall plans for net zero CO2 emissions by 2070 is anyone’s guess. Yet this is another cement project linked to steel production. Readers may recall that steel producer Companhia Siderúrgica Nacional (CSN) Cimentos picked up Holcim’s Brazilian cement plants in September 2021.
The other story of note this week was Cembureau’s calculation that if the European Union (EU) emissions trading scheme (ETS) CO2 price reached Euro90/t then this could represent up to 15% of a cement plant’s production costs. The European cement association made the calculation using data from Ecorys, WIFO, the National Institute of Economic and Social Research for the EU Commission and Agora Energiewende. It wants the EU to bolster carbon leakage measures as soon as possible to fight rising import rates from outside the region. It is pushing for a delay to phasing out the free allocation in the ETS, bringing forward the proposed carbon border adjustment mechanism (CBAM) and for legislators to tackle rising carbon and energy costs generally. It should be noted that the EU ETS price reached Euro88/t on 8 December 2021 but it has stayed below that level since then.
As mentioned at the start, both of the stories above connect to larger trends, principally the cement sector’s adjustments to meet its sustainability goals. A new cement plant with a readily available supply of ground granulated blast furnace slag, such as a potential AMNS unit might have, can reduce its clinker factor more easily than its competitors. One major story in Europe over the last two years has been the steep increase in the ETS price, and Cembureau is highlighting the problems this has caused its members. Global Cement Magazine has run a number of annual round-ups in the last two issues that cover these issues and others. Dr Robert McCaffrey’s news and trends list for 2021 from the Global Cement LIVE broadcast on 21 December 2021 pulls together many of these ideas and more and is well worth watching.
We’ll finish with a list of the top 10 news stories on the Global Cement website in 2021. This reflects what readers all over the world are interested in at a particular time and the list is also biased towards stories that were published in the first half of the year as they have had more time to gather views. Yet, note, new plants in Africa and South Asia, a cement shortage story, Holcim’s decision to change its name and the problems a European producer, Cementa, has had with its quarrying. All of these touch upon larger themes.
Top 10 news stories on Global Cement website in 2021
1. Dzata Cement bagging plant to open in mid-2021
2. UK faces short-term cement shortage
3. LafargeHolcim shareholders agree to change group name to Holcim
4. SRM Concrete acquires 24 concrete plants in Dallas from Cementos Argos
5. Bestway Cement to build new cement plant in Mianwali
6. ThyssenKrupp abandons sale of ThyssenKrupp Industrial Solutions cement section
7. Holcim launches new corporate brand identity
8. Swedish supreme court rejects application by Cementa to renew mining permit for Slite cement plant
9. Larsen & Toubro wins new 3.5Mt/yr cement plant contract in Rajasthan
10. ACC breaks ground on 2.7Mt/yr Ametha cement plant project
Enjoy the Christmas and New Year break if you have one.
Global Cement Weekly will return on 5 January 2022