Displaying items by tag: Conveyor
Beumer secures contract for Lafarge Zement’s Mannersdorf cement plant conveying system
23 February 2021Austria: Lafarge Zement has ordered a new conveying system for raw materials and alternative fuel (AF) for its Mannersdorf cement plant from Germany-based Beumer Group. The system consists of two pipe conveyors. The first will be 192m long with a capacity of 22t/hr. While the second will be 87m long and have a conveying capacity of 10t/hr. The lifting heights will be approximately 39m and the maximum angle of inclination will be 15 degrees. The order also includes three buffer bins and a weigh feeder.
The system replaces the cement plant’s pre-existing conveyors, which were seriously damaged in a fire in June 2020. Beumer will be responsible for delivery, installation, engineering and commissioning of the new conveyors. Commissioning is scheduled for mid-April 2021.
Martin Engineering introduces smart belt tensioning system
23 February 2021US: Martin Engineering has launched the N2 Twist tensioner, an autonomous tensioning system that continuously monitors and delivers proper cleaner tension. The company says that the system integrates with its Martin Smart Device Manager software product to alert operators when the blade needs changing or if there is an abnormal condition. It says that this facilitates efficient cleaning, increased safety, reduced labour and a lower cost of operation.
Product development engineer Andrew Timmerman said, “We designed the unit for heavy-duty applications and tested it outdoors in punishing environments and applications. The N2 Twist Tensioner has proven itself to be a rugged and highly effective way to maximise both cleaning efficiency and blade life.”
JK Cement increases nine-month consolidated sales and post-tax profit in 2021 financial year
09 February 2021India: JK Cement’s consolidated revenue from operations in the first three quarters of its 2021 financial year rose by 5% year-on-year to US$614m from US$584m. Its consolidated profit after tax rose by 52% to US$67.1m from US$44.3m, while standalone earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 29% to US$147m from US$115m. Its sales volumes of cement grew by 9% to 7.75Mt from 7.12Mt.
The group reported that it had two projects on-going in the period with a combined cost of US$267m at 31 December 2020. These were the installation of an overland belt conveyor for limestone at a 4.2Mt/yr cement plant expansion and the upgrade of Line 3 of its Nimbahera cement plant in Rajasthan.
Continental unifies belts and services under Continental brand
20 January 2021Germany: Continental has strategically sharpened its conveying solutions and services profile by unifying all products, technologies and services under the Continental brand. The company said that the unification complements an optimisation and extension of the portfolio in both belts and digital products. In 2021 it will launch drone-based monitoring services for conveyor systems.
Conveying solutions services head Andreas Bakenhus said “We see fast-changing requirements in our markets. A few years ago, our customers asked for high-quality, long-life belts. Now, construction, industry and mining companies are looking for safety, quality, efficiency and productivity gains. Our customers are requiring integrated solutions covering the entire value chain around a belt from commissioning, consulting and training to digital monitoring and on-site maintenance. Additionally, energy-optimised belts, new business models and sustainability aspects will play a crucial and competitive role in the future.” He concluded “Basically, we understand it as our job to offer service levels that allows our customers to fully concentrate on their core business.”
Conveying solutions head Hannes Friederichsen said “Decisive drivers are our customers. In this way, our customers and partners will benefit from a stronger and trusted global product portfolio from a single source. Thus, we will further be joining forces to continue our customer-centric business approach.”
Cameroon: Aumund France has won a contract to supply three BWZ type bucket elevators with central chain, three BWG type belt bucket elevators and three Samson material feeders to Oyak Çimento’s upcoming plant near Kribi. When commissioned in September 2022, the plant will grind 100t/day of cement and 720t/day of calcined clay. ThyssenKrupp Industrial Solutions (France) is responsible for the overall design, supply and installation of equipment to the plant.
REEL to buy Möller from FLSmidth
04 January 2021Germany: France-based REEL has agreed to acquire handling and lifting systems specialist Möller (also known as FLSmidth Hamburg GmbH) from Denmark-based FLSmidth for an undisclosed amount. The company employs 60 people and has reported sales of Euro400m/yr.
FLSmidth Cement President Carsten Riisberg Lund said, “The sale of Möller is part of an on-going process aimed at reshaping FLSmidth’s cement division. Consistent with the corporate strategy we announced earlier this year, we are pursuing a more focused cement portfolio. The new owner has a strong focus on the aluminium and related sectors and is therefore a natural fit for Möller’s future.”
Aumund to supply conveying equipment to new line at Ciments du Sahel project in Senegal
24 December 2020Senegal: Aumund Group says that it is supplying conveying equipment to a new production line that will be built at Ciments du Sahel’s Kirene plant. The order package includes 23 bucket elevators, seven pan conveyors, eleven drag chain conveyors, two Samson material feeders, four Centrex silo discharge machines and 19 silo discharge gates. The machines will operate in all stages of the production process, from raw materials discharge to conveying between the clinker silo and the cement mill, and in the packing plant. Supply will be made in several tranches between March and June 2021. Commissioning is planned for the first quarter of 2022.
China-based Sinoma International Engineering and its subsidiary CBMI Construction are the main contractors for the project. Aumund France and Aumund China, with support from Aumund Foerdertechnik, are the main divisions of Aumund working on the upgrade.
Ivory Coast: LafargeHolcim Côte d'Ivoire commissioned a new clinker discharge equipment at its Abidjan cement plant in June 2020. Aumund France supplied the equipment. It consists of a 75,000t-capacity silo, two Aumund KZB pan conveyors with ten gravity discharge gates, four Aumund GF belt conveyors and a dedusting system comprising five filters, as well as the complete electrics and automation package for the new discharge system. The supplier says that it also supervised installation and commissioning of the equipment.
Australia: Adbri subsidiary Cockburn Cement has approved a US$152m upgrade to its Kwinana grinding plant in Western Australia. It says the investment will consolidate the cement operations at its Kwinana site. At present clinker is transported by truck from the Kwinana Bulk Terminal to cement mills at both the Kwinana grinding plant and the company’s integrated plant at Munster. It will increase its production capacity to 1.5Mt/yr from 1.1Mt/yr at present. The project is expected to save the company US$15m/yr due to better energy, transport and maintenance efficiency when the plant is commissioned by mid-2023. The producer will fund the investment through existing debt facilities.
The upgrade project includes: a bulk materials conveyor linking the Kwinana Bulk Terminal (KBT) facility to a new 110,000t clinker storage shed, incorporating an automated reclaim system, to eliminate road transport and minimise clinker handling using mobile equipment; a slag feed system that will handle granulated blast furnace slag and additives such as gypsum and limestone; a ball mill circuit with the installation of two new cement mills capable of grinding slag and clinker; and a new 21,000t finished product storage, truck loading and weighbridge infrastructure for storage and despatch.
Shiva Cement to spend US$200m on new integrated plant in Odisha
27 November 2020India: Shiva Cement plans to invest around US$200m towards a new integrated cement plant in Sundergarh district, Odisha. The 1.36Mt clinker unit will also include a 1Mt/yr grinding unit, an 8MW waste heat recovery (WHR) unit, 4Mt/yr crushing plants at its dolomite and limestone quarries, a connecting 10km belt conveyor and a dedicated railway siding with a 12km track to the main network.
ThyssenKrupp Industries India will supply a 4000t/day clinker production line for the project. Larsen & Toubro has been awarded the contract for civil, mechanical and refractory erection work. The unit is expected to create around 500 jobs directly and indirectly. Commissioning is scheduled to take place by March 2022.
Parth Jindal, the managing director of JSW Cement said, "The new clinker unit at Shiva Cement in Odisha will provide a strategic advantage to service the needs of our customers in the region and further strengthen JSW Cement's leadership position in the Green Cement category in India.”
The subsidiary of JSW Cement intends to use the new plant as a strategic hub to access markets in the east of the country. It is part of the group’s aim to achieve a production capacity of 25Mt/yr by 2025.