Displaying items by tag: Europe

Sweden: Heidelberg Materials has successfully operated a 300kW plasma-heated cement kiln at its Slite cement plant, which it claims is the first of its kind. The producer has achieved 54 hours of continuous operation, with 60% CO₂ concentration in the flue gas. The aim is to reach 99%.

The kiln is part of the ELECTRA project, which aims to replace traditional combustion processes with electricity-based solutions, like plasma. The project consists of 17 partners from 8 countries.

Project manager Bodil Wilhelmsson said "It looks very promising. We started the tests at the end of last year and can now say with certainty that this is the right way to go: we will be able to produce clinker with plasma."

Fuel-related CO₂ emissions from cement production are eliminated because no fuel needs to be used in the production process. Instead, CO₂ is heated to over 5000°C, where it becomes a plasma jet that heats the material in the kiln.

Wilhelmsson added "The absence of fuel in the process means that there is no ash in the product. This means that a parameter that could affect the quality of the product if it fluctuates is no longer considered. So, it looks like the quality of the clinker can actually be slightly higher in this process."

Heidelberg Materials plans to build a 1MW kiln in Skövde cement plant in 2026, where further tests will continue.

Spain: Molins and Enagás have formalised an agreement to promote their Mosusol netCO₂ carbon capture and storage (CCS) project for EU Innovation Fund backing. The project will capture 1Mt/yr of CO₂ at Molins’ cement plant in Sant Vicenç dels Horts, near Barcelona, to be transported by Enagás for storage. The project will cost an estimated €590m.

Molins CEO Marcos Cela said "The Mosusol netCO₂ Project is an example of our firm commitment to the decarbonisation of the construction sector. Our goal is to achieve carbon neutrality at our Sant Vicenç dels Horts plant by 2031."

Alpacem said this week that it had completed its acquisition of the Fanna cement plant near Pordenone. The 0.66Mt/yr integrated plant and a number of ready-mixed concrete plants became part of the Austria-headquartered group at the start of February 2025. Alpacem now has three integrated plants, with units at Wietersdorf in Austria and Anhovo in Slovenia, in addition to Fanna.

The deal dates back to mid-2023 when Alpacem said it had signed an agreement with Buzzi. In return Buzzi was set to receive a 25% stake in Alpacem Zement Austria. Prior to this the two companies had a strategic partnership in Austria and Slovenia that dated back to 2014. At the time of the agreement Buzzi held a 25% share in each of two Alpacem subsidiaries: Salonit Anhovo in Slovenia; and W&P Cementi in Italy. The Fanna plant was originally owned by Cementizillo before it was bought by Buzzi in 2018.

Also this week, Federbeton warned that the high cost of gas would add €80m/yr to the cost of cement production. Nicola Zampella, General Manager of Federbeton and the cement association AITEC, noted that local energy costs would reduce the competitiveness of producers against imports from outside of the European Union (EU). This ties into comments Stefano Gallini, the president of Federbeton, made in December 2024 when he highlighted the growing share of imports from outside the EU.

Federbeton raised the issue in its annual report for 2023, showing that imports rose to a 19% production share in 2023. Italy produced 18.8Mt of and imported 3.6Mt of cement and clinker in 2023. This is its highest level of imports for at least a decade. Over the same period the country’s cement exports, as a share of production, have remained steady at around 10 - 11%. In 2023 Türkiye was the biggest source of imports (25%) followed by Greece (17%), Slovenia (17%), Tunisia (12%) and Algeria (10%).

Graph 1: Cement production, imports and exports in Italy, 2019 - 2023. Source: Federbeton.

It is worth recalling that the cement sector in Italy used to be larger before it started consolidating in the late 2000s. Italcementi was acquired by Germany-based Heidelberg Materials. Operations by Sacci, Cementir and Cemenzillo were all bought out too. Local cement production reached a high of 47.9Mt in 2006 before it stabilised at around 20Mt/yr from 2015 onwards.

In its preliminary results for 2024, out this week too, Buzzi reported that the construction market In Italy probably shrank in 2024 due to a poor residential housing market. However, the cement company managed to keep its local net sales stable by raising prices and focusing on exports. Despite this, it noted a drop in cement and concrete sales volumes at the end of 2024. More data on the construction market in Italy may emerge when Heidelberg Materials releases its 2024 financial results at the end of February 2025.

The backdrop to this has been a rise in gas prices in Europe towards the end of 2024 as the EU ‘emergency’ price cap finished on 31 January 2025. Around the same time the EU is preparing to reveal information on its Clean Industry Deal towards the end of February 2025. Plus, the first active phase of EU Carbon Border Adjustment Mechanism (CBAM) is preparing to enter into force from the start of 2026. Each of these issues has implications for the cement sector in Italy as the location associations have been highlighting. One question will be whether the Clean Industry Deal can help producers cope with mounting energy prices. Another will be whether CBAM will change the proportion of imports for countries like Italy or will the sources of the imports simply change. Plenty to consider for the year ahead.

Spain: Ciment Català, the Catalan Cement Manufacturers Association, has appointed Albert Avellaneda Bargués as its director. He previously worked as the head of the Best Available Techniques (BAT) section of the General Direction of Climate Change and Environmental Quality as part of the Government of Catalonia. He holds a bachelor's degree in biology from the University of Barcelona and a master’s degree in Environmental Engineering and Management from the Polytechnic University of Catalonia.

UK: Terex Conveying Systems has appointed Neil Robinson as its Business Line Director. He will oversee the management of mobile conveyors offered across all Terex brands, including ProStack and Marco. Robinson has worked for Terex for 18 years, most recently as Product Director for Powerscreen. Robinson originally started working for the company in 2006 as a Design Engineer.

Italy: Cementir Holding recorded cement and clinker sales volumes growth of 0.5% year-on-year in 2024, to 10.7Mt. Revenue fell by 0.4% year-on-year to €1.69bn, while earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 1% year-on-year to €407m. Profit before tax fell by 2% to €285m. The producer targets an increase in revenue to €2bn and EBITDA to €465m by 2027.

Francesco Caltagirone, chair and CEO, said “2024 has been another satisfactory year for our group, which demonstrated remarkable resilience despite the complex geopolitical and macroeconomic backdrop. We are preparing to face the next three years with a strengthened industrial footprint, thanks to: the upgraded Kiln 4 in Belgium, which will enhance efficiency through increased alternative fuels usage; the second production line in Egypt, now fully operational and able to generate additional export revenue; and the opportunity to completely decarbonise our Aalborg plant by 2030 with a limited investment. We look forward to the challenges ahead with renewed confidence.”

France: Hoffmann Green has reported a revenue of €13.2m in 2024, doubling its revenue from 2023. The sale of cements contributed €2.8m, while entry fees from licensing agreements contributed €10.5m. The producer sold 16,269t of cement in 2024, despite the deterioration of the local market. It signed licensing agreements in the US, UK and Ireland, and expects to reach its earnings before interest, taxation, depreciation and amortisation (EBITDA) break-even point in 2024.

Co-founders of Hoffmann Green Cement Technologies, Julien Blanchard and David Hoffmann, said "Despite a stagnant national construction market, Hoffmann Green has achieved a historic 2024 financial year, doubling its revenue, reaching an estimated EBITDA break-even for the first time since the company was founded, and the signing of numerous partnerships, particularly as part of our international development."

Europe: Titan Cement has invested in AI solutions provider Optimitive, to reinforce the use of AI for the optimisation of its plants. The producer aims to continue to improve its productivity and efficiency through this investment. The investment follows Titan Cement's implementation of Optimitive's Optibat software at its plants in order to improve their operational performance, reduce energy consumption and curb CO₂ emissions.

Fernando de la Prida, CEO of Optimitive, said "For Optimitive, the investment by Titan, one of the main players in the cement market, demonstrates the strength of the company, the cutting-edge technology built inside our product and the high level of satisfaction of our customers."

Italy: Buzzi has released its preliminary financial results for the 2024 financial year. It recorded cement sales of 26.3Mt in 2024, in line with 2023’s figures. Consolidated net sales also remained stable at €4.31bn. Recurring earnings by interest, taxation, depreciation and amortisation (EBITDA) is expected to rise to €1.27bn.

The company reports that growth remained steady in the US and China, while in Europe, the economy continued to weaken, hampered by ‘sluggish’ domestic consumption and demand. It stated that it remains ‘highly exposed’ to risks associated with escalating geopolitical tensions and potential tightening of US trade policies.

In its home country of Italy, economic activity was reported to have remained weak in the fourth quarter of 2024 after stagnating during the summer months, due to the subdued performance of the manufacturing sector and a slowdown in services.

As for the company’s outlook, it stated ‘Despite an improving trend in the latter part of the year, 2024 showed some weakness in demand across most of the countries where we operate, except for Poland and the Czech Republic, although offset by a favourable development of selling prices. The low production levels negatively impacted operating leverage in Central Europe. The exit from Ukraine and the consolidation of Brazil led to a net positive impact on consolidated results. Therefore, based on preliminary available data, we anticipate that operating results will remain broadly in line with the previous year.”

Italy: Alpacem Group has completed the acquisition of the Fanna cement plant in Pordenone and several concrete plants in the region, following regulatory approval on 1 February 2025. Over 80 employees will join the company’s workforce and Fanna will become the group’s third fully-integrated plant alongside its plants in Wietersdorf, Austria and Anhovo, Slovenia.

The Fanna plant has a clinker capacity of 0.66Mt/yr and sources raw materials from three nearby quarries.

Bernhard Auer, Alpacem’s managing director, said “The integration of the Fanna cement plant and the concrete mixing plants strengthens our presence in Italy and in the entire Alpe-Adria region, and enables us to expand our business activities in the market and grow as the Alpacem Group.”