Displaying items by tag: Spain
Spain: Cementos Alfa, part of Cementos Portland Valderrivas Group, has received permission from the Ministry of Environment to expand its quarry. The approval also allows the cement producer to expand the area of its quarry, according to the El Diario Montañés newspaper. The quarry currently produces 0.6Mt/yr of limestone and marl that are used for clinker production at the neighbouring plant.
Gypsum supply in West Africa
21 March 2018Lots of facts stuck out from the inaugural Global GypSupply Conference that took place in Brussels last week. One was that Spain exported 1.49Mt of raw gypsum to West Africa in 2016. The data point from Spanish customs popped up in a presentation by Mohamed El Moustapha, the managing director of a gypsum mining company based in Mauritania. He was using the figures to reinforce the opportunities for his company to supply the growing cement industry in West Africa. Yet the size of the market has implications for the oft-repeated claims of cement sector self-sufficiency that various countries in the region have cried out for.
Gypsum is used as a retarding agent to control the setting time of cement. It gets added whilst clinker is ground into cement. Roughly speaking, cement production requires about 5% of gypsum. So a 1Mt/yr cement plant would require around 50,000t/yr of gypsum. The crucial question for cement producers in West Africa is where is this gypsum coming from. Given that the Global Cement Directory 2018 places cement production capacity at just under 100Mt/yr in the region, this requires around just under 5Mt/yr of gypsum.
El Moustapha made out that there were no gypsum deposits in West Africa. This contradicts a study on Nigerian gypsum mining published in Global Gypsum Magazine in March 2016 estimated local reserves to be around 150Mt although to be fair to El Moustapha these appear to be relatively underused. This also doesn’t take into account sources of synthetic gypsum produced at coal-power plants although this is likely to be negligible at present.
Reserves in Mauritania appear to be much larger at 1.7Bnt. Instead, the problem here appears to be assisting the exploitation of mined gypsum by improving infrastructure and supply chain issues. El Moustapha’s company Samia reported that it exported 170,00t of gypsum to cement plants in West Africa, mainly via ship, but with a significant minority via truck overland to Mali. Another speaker at the conference from the Moroccan gypsum trader Cultura presented a snapshot of a more mature market with exports of 210,000t in 2017. However, similar issues with port infrastructure were also present. To this end the company was keenly looking forward to an upgrade project the Port of Safi due for commissioning in 2020 – 2022 that would allow larger ships to berth.
A market report on the gypsum and anhydrite market by Roskill in 2014 placed Egypt, Algeria and South Africa as Africa’s leading gypsum producers. In particular it singled out South Africa as the only sub-Saharan country producing more than 100,000t/yr of gypsum. In terms of usage of gypsum Roskill estimated that just over half of the world’s gypsum was used to make cement, followed by 38% for wallboard and plaster production and then 18% for agricultural usage. Although this compares to just over a quarter for cement production and most of the rest for wallboard production in the US, with its more developed wallboard market than the rest of the world, according to recent United States Geological Survey (USGS) data.
As the Global GypSupply Conference demonstrated plenty of raw gypsum is available around the world. However, since supply and price can vary considerably in the short term, cement producers are keen to secure steady sources. Developing gypsum sources in northern Africa are necessary to help build the West African cement industry, but the regions need to work together.
The 2nd Global GypSupply Conference will take place in spring 2020
Spain: Cementos Molins has benefited from good performance in Mexico, Argentina and Spain. Its sales revenue rose by 13% year-on-year to Euro779min 2017 from Euro691m in 2016. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 15% to Euro192m from Euro168m. The cement producer attributed its increase in sales to higher prices and sales volumes.
Spanish cement consumption rises by 11% in 2017
27 February 2018Spain: Oficemen, the Spanish Cement Association, says that cement consumption grew by 11% year-on-year to 12.3Mt in 2017. The association expects it to rise by 12% to 13.7Mt in 2018. However, the cement consumed in 2017 is well below the high recorded in 2007. This has been due, in part, to a decrease in the amount of cement used in infrastructure projects. Cement used in civil works decreased by 75% to 5Mt in 2017 from 19Mt in 2008.
Exports of cement fell by 10% to below 9Mt, mainly due to a ‘loss of competiveness’ caused by growing local electricity prices. The association added that Spain is the largest exporter in the European Union and the eighth largest exporter of cement worldwide.
LafargeHolcim inaugurates new mill at Ivory Coast plant
05 February 2018Ivory Coast: Jean-Claude Brou, the Minister of Industry and Mines, has inaugurated a new mill at LafargeHolcim Ivory Coast’s plant at Abidjan. The new mill has increased the unit’s production capacity to 2Mt/yr, according to the Agence Ivoirienne de Presse. LafargeHolcim Ivory Coast re-used a ball mill from a Spanish cement plant that was dismantled and shipped to Abidjan. The mill uses a 4.5MW motor and the cement producer says it is the largest horizontal ball mill in French-speaking West Africa. The project cost US$28.5m.
Holcim España invested over Euro2m in Jerez cement plant in 2017
25 January 2018Spain: LafargeHolcim’s subsidiary Holcim España invested over Euro2m in its cement plant at Jerez during 2017. The work included environmental improvements, changes to the despatch areas and health and safety upgrades such as fire detection systems in its fuels storage zones. The plant also introduced a sulphate-resistant cement product (CEM IV/A (V) 42,5 R/SR) in May 2017 targeted for marine applications.
Cemex Spain’s Buñol cement plant marks centenary
26 December 2017Spain: Cemex Spain’s Buñol cement plant has marked the 100th anniverary of the plant and the 25th anniversary of Cemex’s entry into the Spanish market. Pedro Palomino, the president of Cemex Spain, Juan Charquero, the plant manager, Juncal Carrascosa, the local mayor, and employees, customers and suppliers of the company atttended the event including the screening of a documentary about the cement industry, according to the Las Provincias newspaper.
Spanish consumption best for five years but exports fall
21 December 2017Spain: Cement consumption is expected to have risen by 10% year-on-year to 12.3Mt in Spain during 2017. This represents the highest consumption by the sector since 2012. It is still massively down on the 25Mt/yr consumption seen during the building boom experienced by the country prior to the economic downturn.
Exports, which had been a ‘lifesaver’ for the sector during the crisis, fell by 7.6% year-on-year in the first eight months of 2017 to 5.8Mt. Spain exported 9.1Mt of cement in 2016.
Cementos Cosmos asks to burn tyres
21 December 2017Spain: Cementos Cosmos has stated its intention to ask the Castilla León Board for permission to burn tyres in the kiln at its plant in Oral Sarriana. The move has already been met with resistance from the local Bierzo Aire Limpio platform, which has raised concerns about the effects of tyre burning on the local agricultural sector as well as ‘the alarming rates of contamination, cancer and premature deaths in a region closed in by mountains.’
This is despite the plant already having permission to burn paper and plastic waste. The increase in alternative fuels, ideally up to a 70% thermal substitution rate, is intended to reduce the plant’s dependence on fossil fuels.
Valencia Port Authority blocks request by Cemex
19 December 2017Spain: The Valencia Port Authority (APV) has blocked a request by Cemex Spain to expand its operations at the Port of Grau in Valencia. The port authority denied the cement producer because the port is being used for passengers, according to the El Mercantil Valenciano newspaper. However, the port is hoping to find another site for Cemex to use.
Cemex has used the nearby Port of Sagunto for cement and clinker exports since 2014. Exports have since represented 40% of its sales. Production from the company’s Buñol cement plant is exported to countries in the Mediterranean, especially in North Africa.