Displaying items by tag: supplementary cementitious materials

UK: Aggregate Industries and Coomtech have partnered to develop low-energy kinetic drying technology for pulverised fuel ash (PFA) from power plant. The partnership will see Aggregate Industries use Coomtech’s kinetic dryers in its PFA processing, as part of its effort towards increasing the volume of waste materials incorporated in its products to 3Mt/yr from 1.5Mt/yr by 2025. The project has attracted funding from the UK government Department of Business, Energy and Industrial Strategy (BEIS).

Chief commercial officer Chris Every said “We’re delighted to have the support of Aggregate Industries in this grant project. Coomtech is especially pleased to have the business’ ongoing technical and commercial input to the project operation and analysis of performance. In addition, the opportunity to work together with a brand that is leading the way in creating new materials that will prove fundamental to the future of the construction sector and meet net zero objectives.” Every continued “The added benefit of our new drying technology is its flexibility - providing the potential to dry a wide range of materials being considered to aid the greening of the cement industry, including limestone, ground blast furnace slag (GBFS), natural pozzolans and other crushed and milled minerals that can offer an activated character to combine in cement and concrete mixes.”

India: Three new Indian concrete companies have separately secured agreements for the use of Finland-based Betolar’s Geoprime alkali-activated slag and fly ash additive. Reuters News has reported that the companies are Balaiji Cement Products, Shiv Tiles and SNEH Precast. Engineering company Godrej & Boyce has also signed a letter of intent with the supplier for pilot production of concrete blocks, paving slabs and other elements.

Betolar expects producers to achieve global concrete production volumes of 250,000t/yr of concrete containing Geoprime by 2023.

UK: Karbonite UK has developed a new supplementary cementitious material consisting of mineral feedstock, geopolymers and waste biomass. The process also involves CO₂ sequestration and liquid-infused CO₂ absorption within the mineral structure. The material, called Karbonite, is activated at 750 – 850°C, releasing water, which is captured for recycling. Its CO2 emissions are 2.7kg/t, according to Karbonite UK. The developer says that Karbonite ground with 50% clinker yields a cement of equal compressive strength to ordinary Portland cement (OPC).

Karbonite UK is currently preparing a final report on the product for a major cement producer.

Managing director Rajeev Sood said “Karbonite offers a wealth of potential to an industry targeting net zero. We are excited to talk to cement and concrete producers about how they could integrate Karbonite technology into their existing process.”

France: Holcim France has announced its successful industrial-scale production of the world's first 100% recycled clinker. The La Tribune newspaper has reported that the company's Altkirch, Alsace, cement plant produced the clinker. Holcim France chief executive officer Francois Petry said that the plant's team collaborated with researchers at the Holcim Innovation Center to develop a recipe that incorporated multiple waste streams, including mineral wastes and wood ash. The producer says that most of the waste materials were locally sourced.

Spain: Cemex España has received clearance from the Balearic Islands Environmental Commission (CMAIB) to import up to 10,000t/yr of granulated blast furnace slag (GBFS) to Majorca. Ultima Hora Online News has reported that the producer will substitute some of the limestone used in the company's Lloseta plant's cement production with the material.

Waste management company Tirme previously handled the Lloseta cement plant's slag supply.

Canada: Progressive Planet Solutions has successfully produced a new supplementary cementitious material (SCM) called PozDE from diatomaceous earth. The company says that it developed PozDE using calcium bentonite-containing diatomaceous earth from the Red Lake mine in Kamloops, British Colombia. The SCM’s seven-day and 28-day strength activity index (SAI) values are 101% and 120% those of ordinary Portland cement (OPC) respectively, while its water demand is lower at 98%.

Chief operating officer Ian Grant said “It is uncommon to see SCMs exceed the 7-day strength of the control Portland, so we are excited to see better strength while indicating lower water demand."

Brazil: The Falcão Bauer Quality Institute (IFBQ) has certified LafargeHolcim Brasil’s CP III-32 blast furnace slag cement for all construction applications. The certificate confirms that the product offers 50% reduced CO₂ compared to the average cement on the Brazilian market.

The Jornal Dia Dia newspaper has reported that sustainability manager Bruno Hallak said “The IFBQ is an institution recognised by the market and this certification confirms that we are on the right track. The production processes and methodologies evaluated can even be reproduced in other units, according to their local characteristics, increasing the gain for the environment.”

LafargeHolcim Brasil previously obtained IFBQ certification for its CP III-40 blast furnace slag cement, which offers a slightly less reduced clinker factor than CP III-32 cement, in 2021. It was the first cement of its type in Brazil to receive the certification. The company produces both cements at its Vitória grinding plant in Espírito Santo.

Ghana: Heidelberg said that it has signed an agreement with CBI for the acquisition of 50% of the latter’s shares. CBI is the parent company of CBI Ghana, which operates the 0.6Mt/yr Tema grinding plant in Accra. It is in the process of establishing a calcined clay plant at the facility. HeidelbergCement says that it and CBI will explore the possibility of further calcined clay projects in West Africa. Other investors in CBI Ghana include Denmark-based Investeringsfonden for Udviklingslande (IFU) and Norway-based Norfund.

HeidelbergCement’s existing Ghanaian susbidiary Ghacem operates 3Mt/yr-worth of grinding capacity at two plants in Accra and Takoradi.

HeidelbergCement managing board member Hakan Gurdal said “Characterised by high sustained market growth rates, Ghana is one of HeidelbergCement’s core markets in Africa. The new flash calciner in Ghana will be the largest worldwide, with a calcined clay production capacity of more than 400,000t/yr. Start of production is planned for 2024.” Gurdal concluded “We are committed to lowering our CO₂ footprint also in emerging markets.”

India: JK Lakshmi Cement has partnered with the Society for Technology and Action for Rural Advancement (TARA) to integrate calcined clay technology into its operations in order to commence production of limestone calcined clay cement (LC3). United News of India has reported that the producer says that this type of composite cement reduces the product's clinker factor by 50% and its carbon footprint by 40%.

JK Lakshmi Cement said "This partnership will be a game-changer for the cement industry, giving impetus to its efforts in mitigating emissions, combating climate change and bringing a holistic change in the surrounding communities to create sustainable livelihoods in large numbers."

France: Eqiom has launched its new reduced-CO₂ CEM II/C cement range on the French market. The range includes the Portland limestone, slag and clinker filler CEM II/CM (SL) 42.5 N cement produced at its La Rochelle cement plant. The cement is the first product to obtain NF certification from the Scientific and Technical Center for Building (CSTB) under its new standard designation EN 195-5. The producer says that in mid-2022 EN 197-5 will assimilate into the EN 206/CN standard for use in structural concrete.

Eqiom said that the range will offer its customers a more sustainable alternative to its other NF EN 197-1 certified compositions. La Rochelle cement plant operations manager Ahmed Mansouri said “We are proud of this result, which is the result of close collaboration between the different Eqiom teams. This commitment has made it possible to provide our customers with a solution with low CO₂ emissions while guaranteeing sufficient performance so as not to impact practices on the construction sites.”