Global Cement News

India: With a merger of LafargeHolcim subsidiaries ACC and Ambuja Cement on hold, the two companies have proposed entering into a Master Supply Agreement (MSA) with each other with the aims of increasing synergies, reducing operational costs and increasing the companies’ joint sustainability.

This agreement is for supply of cement, clinker, raw materials (including fuel, fly ash, slag, gypsum etc), spare parts and for providing toll grinding services at certain plants. This will be executed through purchase orders, subject to a pricing formula. This will enable each company to optimise the cost of servicing markets by using each other’s plant’s capabilities, maximise the utilisation of assets to generate additional sales for each company and make best use of their joint spare inventory.

Philippines: Ionic Cementworks Industries has received approval from the Philippines board of investment to set up a 2Mt/yr integrated cement plant in Pagbilao, Quezon Province, according to Inside International Industrials, which quoted a source close to the company. The cost of the plant is estimated to be in the region of US$230m and the plant expected to commence commercial operations in 2021.

Mexico: Cemex has announced that it has become the first company in the cement industry to successfully operate plants by remote control, from its central location in Monterrey, Nuevo León. According to the company, the Cemento Control Center (C3) operates 365 days a year, tracking live data from the operation of 14 cement plants, 25 kilns and 86 mills in Mexico. It also monitors a cement plant in Colombia and another in the US.

In a statement, Cemex said that the continuous monitoring of the system provides information on each stage of the production process, as well as the performance of the equipment installed in the cement plants. It allows the C3 operators to not only monitor the plants, but also to take immediate corrective actions, in coordination with local operations staff and with access to existing intelligent control systems. This helps to minimise any deviation from the objectives of safety, environmental control, efficiency and product quality.

"Cemex created the C3 system to take more effective advantage of the resources and technological innovation available through the company's global operating network," said the statement from Cemex. The company's vice president of operations, Edgar Ángeles, added that the company has applied the most modern technology to develop a unique system in the current cement industry. With the operation of C3, Cemex says that the plants have already seen a 50% reduction in the number of operational accidents as well benefits from immediate sharing of best practice and the generation of shared knowelege and expertise.

Algeria: Work on the construction of low CO₂ cement plant will commence shortly in Bellara, El Milia, according to the local Minister of Environment. The plant, a project by an Algerian-Emirati-Indian partnership, will produce cement using slag and fly ash from the nearby Bellara power station and steel complex, as well as its own clinker. It will have a capacity of 2Mt/yr for the local and export market. It will generate 143 direct jobs when fully operational.

India: France’s Vicat plans to spend Euro223m towards upgrading a cement plant and building a new one in India. Group chairman Guy Sidos signed two memoranda of understanding on a recent French business delegation to India, according to the Economic Times newspaper. Vicat’s local subsidiary, Kalburgi Cement, plans to spend Euro140 on an upgrade to its Karnataka cement plant. The upgrade will add 2.25Mt/yr of cement capacity and will be completed by the first quarter of 2023. It also plans to invest Euro60m towards building a new 1.75Mt/yr plant in the Vizianagaram district of Andhra Pradesh. The new plant is scheduled for completion in mid-2022. Once both projects are completed Kalburgi Cement will have a total cement production capacity of 6.75Mt/yr from two units.