24 January 2022
India: Birla Corporation has started the kiln at its new 3.9Mt/yr Mukutban cement plant at Nagpur in Maharashtra. The project had an investment of around US$370m and the plant will be run by subsidiary RCCPL. Birla Corporation said that the new plant is the group’s fourth integrated plant and the biggest single cement production line in Maharashtra by capacity. It will be powered by two 20MW captive power plants that use air-cooled condenser technology to reduce water consumption by 90%. The plant was partly built using the group’s MP Birla Cement Perfect Plus product, a Portland Pozzolana Cement, composed of 30 - 35% fly ash, itself a by-product of thermal power plants. Use of fly ash and slag will be scaled up at the site as production ramps up.
“It is no mean feat to complete such a large project under such challenging circumstances with major disruptions on account of Covid-19 which led to several logistical challenges, stoppage of work and a flight of labour from the project site on several occasions,” said Harsh V Lodha, the chair of Birla Group. “Moreover, to achieve 10m man hours of construction with zero accidents and completion of the entire project without a single major accident or fatality, I am told, is a unique achievement in the cement industry.”
Portland Cement Association reports 3.6% rise in cement consumption to November 2021 24 January 2022
US: The Portland Cement Association (PCA) reports that cement consumption rose by 3.6% year-on-year in the first 11 months of 2021. Ed Sullivan, Senior Vice President and Chief Economist at the PCA, made the announcement at the World of Concrete trade fair in Las Vegas, Nevada. He also forecast that cement consumption would be driven by non-residential and public works in 2023 and 2024 as mortgage rates increased. The country is also set to spend US$1tn on new and rehabilitated infrastructure projects and this would consume 46Mt of cement over a five-year program. Over a quarter of this amount would be used on roads, bridges and resiliency structures.
The PCA’s president and chief executive officer Mike Ireland and Senior Vice President of Sustainability Rick Bohan also spoke at the event to further promote the association’s Roadmap to Carbon Neutrality.
Saudi cement output remains stable in 2021 24 January 2022
Saudi Arabia: Cement output rose slightly to 53.7Mt in 2021 from 534Mt in 2021. Clinker output increased by 12% year-on-year to 55.1Mt from 49.2Mt. Cement exports fell by 32% to 1.44Mt from 2.13Mt but clinker exports grew by 50% to 6.73Mt from 4.50Mt. Saudi Cement remained the country’s largest clinker export but exports from Yanbu Cement and Arabian Cement grew sharply.
Peruvian cement production grows by 41% to 12.9Mt in 2021 24 January 2022
Peru: Cement production grew by 41% year-on-year to 12.9Mt in 2021 from 9.14Mt in 2020. Data from the Association of Cement Producers (ASOCEM) shows that cement and clinker exports increased by 43% to 205,000t and by 128% to 707,000t respectively. Cement and clinker imports rose by 23% to 884,000t and 131% to 1.55Mt respectively. In December 2021 94% of cement imports came from Vietnam and the majority of clinker imports came from South Korea. ASOCEM added that the recovery of local cement despatch levels from July 2020 was a sign that the market had recovered after the start of the Covid-19 pandemic.
Argentine cement despatches rise by 23% to 12.1Mt in 2021 24 January 2022
Argentina: Data from the Association of Portland Cement Manufacturers (AFCP) shows that total cement despatches grew by 23% year-on-year to 12.1Mt in 2021 from 9.87Mt in 2020. Cement consumption rose at a similar rate to despatches. However, exports fell by 13% to 115,000t in 2021 from 132,000t in 2020. Annual cement despatches have previously fallen in consecutive years since 2018. This trend started to change in the autumn of 2021.
Ghana: The Ministry of Health has responded to criticism from the Chamber of Cement Manufacturers (COCMAG) about disinfection measures being used at ports. It said that it was being used to on the exterior of imported goods and cargo to control or kill infectious agents. It added that the procedure was being implemented on any vehicle that crossed designated biosecurity zones without exception.
“It is obvious that COCMAG, of which you are the executive secretary, does not have much information about the disinfection health service, its applications and the benefits of such a service,” said the ministry in a statement in response to comments in the local press by COCMAG’s leader George Dawson-Ahmoah. It added that the fee for the service was to protect the local economy from the effects of diseases such as Ebola and Covid-19 and that sea ports were, “one of the most infected areas in the country.”
COCMAG has lobbied the government to scrap the disinfection or fumigation levy on cement imports at the country’s ports. It argues that such measures are unnecessary for dry cargo such as clinker, limestone, and other cement raw materials, according to the Ghana News Agency. The levy adds a reported US$0.50/t of cement.
Spasskcement reaches clinker production record in 2021 24 January 2022
Russia: Spasskcement’s Novospassky Cement Plant in Primorsky reached a clinker production record of 1.96Mt in 2021. Clinker output beat the previous record set in 1988 by 20,000t and exceeded the design capacity of the unit of 1.84Mt of clinker by over 100,000t. Victor Ivanov, manager of Spasskcement, attributed the result to new equipment, longer lasting refractory material, the gasification of the plant and a good team of staff.
Puerto Rico: Cemex Puerto Rico has extended its contract with the Puerto Rico Ports Authority by 20 years. The subsidiary of Mexico-based Cemex uses Pier 16 of the Port of San Juan. Joel A Pizá Batiz, the executive director of the port authority, said that data from the Development Bank Economic showed that country had a cement demand of 590,000t in 2020. He added that Cemex’s investment in the local economy was over US$400m and it injects US$20m/yr into the local economy. Cemex operates the Ponce plant in Puerto Rico. It switched to grinding cement in 2018.
Russia: Germany-based Wacker has opened an additional laboratory in Moscow. The development site will focus on water-repellent silicone additives for cement and concrete. Mechanical pressure tests and ultrasound and temperature measurements are among the services that the new laboratory offers for water-repellent treatment of cement and concrete. The site is part of Wacker’s Innovation Hub for Cement and Concrete.
Wacker opened its first technical laboratory in Moscow in 2003. Both Wacker Silicones and Wacker Polymers now operate multiple labs in Moscow for construction chemical products. The new laboratory also hopes to collaborate with local universities and testing facilities and the first projects have already been commissioned.
First Graphene starts deal with Fosroc to develop additives 24 January 2022
Australia: First Graphene has started a five year collaboration research and development agreement with construction chemicals manufacturer Fosroc International to develop its PureGraph graphene-based cement additive product range. First Graphene will provide access to its formulation and dispersion process technologies and Fosroc will take responsibility for additive raw material supplies and formulations, mixing and dispersion and extensive laboratory trials. The objective of the deal is to jointly develop a range of PureGraph-enhanced cement additives that Fosroc will add to its portfolio of specialty products.
Michael Bell, the managing director and chief executive officer of First Graphene, said, “The agreement with Fosroc is a significant further step for First Graphene as we implement our go-to-market plan to become the world’s leading supplier of graphene-enhanced cement and concrete solutions. Fosroc has significant penetration into multiple global markets that will be highly beneficial in helping expand our reach and educating the market on the significant benefits, including emission reductions, that graphene-enhanced products provide.”
First Graphene says that the clinker factor of cement can be reduced by up to 20% through the use of its PureGraph additive products during the final grinding phase of cement production.