September 2024
Pioneer Cement signs deal with Chengdu Design & Research to build new line at Chenki 10 February 2017
Pakistan: Pioneer Cement has signed contracts with Chengdu Design & Research Institute of Building Materials Industry (CDI) to build a new 8000t/day clinker production line at its cement plant in Chenki, District Khusshab in Punjab. The order also includes a 12MW waste heat recovery unit and a captive 24MW coal power plant. No value for the order has been disclosed.
Italy: A recovery in sales volumes in Central and Eastern Europe has helped Buzzi Unicem maintain stable sales in 2016. Its net sales rose slightly to Euro2.67bn in 2016 from Euro2.66bn in 2015. Cement and clinker sales volumes remained flat at 25.6Mt. It also reduced its net debt to Euro942m from Euro1.03bn. The cement producer reported slowing sales growth in the US, a decline in Russia and a continued ‘marked’ fall in sales in Italy.
By region, the cement producer said that cement and clinker sales volumes fell by 6.2% year-on-year due to a reduction in exports. Volumes rose in Germany by 3.4% despite low prices and oil well cement demand picked up in the last quarter of the year. Poland reported a 11.9% boost in volumes, driven by the second half of the year, despite lower prices compared to 2015. In Russia sales volumes started to improve in the second half of the year hitting an overall decline of 1% as a decline in construction industry investment started to soften. Also of note, sales of oil well cement started to recovery towards the end of the year.
Cement sales volumes in the US started to decline throughout the year, eventually falling by 1.7%, with a notable weakness in demand in Texas, particularly in the Houston area. Again, oil well cement products declined over the year as a whole but showed signs of recovery in the final months of the period. Finally, Buzzi Unicem’s associate company Corporación Moctezuma saw its cement sales volumes rise slightly compared to 2015, supported by rising prices.
Cemex grows its profit in 2016 10 February 2017
Mexico: Cemex has grown its profit in 2016, reporting that its operating earnings before interest, taxation, depreciation and amortisation (EBITDA) has risen by 6% year-on-year to US$2.75bn from US$2.59bn in 2015. On a like-for-like basis adjusted for investments, divestments and currency fluctuations it rose by 15%. Its net sales fell by 3% to US$13.4bn from US$13.8bn, although on a like-for-like basis they rose by 4%. Sales volumes of cement remained stable at 66.7Mt. The company hailed a 10-year high in net income for 2016 and said that sales had increased on a like-for-like basis in the fourth quarter due to higher prices and higher volumes in Mexico, the UK and Germany.
“2016 was a very good year for Cemex. Despite continued volatility and uncertainty in the markets, we were able to deliver strong underlying operational and financial results by remaining focused on the variables that we control,” said Fernando A Gonzalez, chief executive officer of Cemex.
By region Cemex saw its net sales rise in both real-terms and on a like-for-like basis to US$2.86bn from US$2.84bn. It said that cement volume growth during the quarter and full year 2016 was mainly driven by the industrial and commercial, formal housing and self-construction sectors. In the US net sales remained static at US$3.67bn but they rose on a like-for-like basis. The company said that construction spending for the cement-intensive segments in the industrial and commercial sector grew by 1% in 2016, reflecting growth in the lodging and office segments, offsetting a decline in energy, agriculture and manufacturing. It also noted growth in the infrastructure spending in the last quarter of 2016 following the US presidential election.
In South and Central America and the Caribbean net sales fell by 9% to US$1.73bn from US$1.89bn. Cemex noted a flat market for cement sales volumes in Colombia in 2016 and high competition in a ‘soft demand’ market. In Europe net sales fell by 5% to US$3.3bn from US$3.43bn. Here, cement sales volumes fell in Spain and Poland through the year. However, sales volumes rose by 7% in the UK due in part to higher sales of blended cement that resulted from fly ash scarcity. Sales volumes in Germany remained flat in 2016 but the market picked up in the second half of the year supported by the residential sector. Finally, the group’s Asia, Middle East and Africa division reported that its net sales fell by 7% to US$1.54bn for US$1.65bn with a significant dip of 14% in sales volumes of cement in the fourth quarter of the year although volume remained flat in the year as a whole. The Philippines suffered from poor weather towards the end of the year although Cemex noted that cement demand weakened in the second half of the year in conjunction with the transition to a new government. In Egypt, government infrastructure spending drove cement demand.
Owner of Panalytical buys Pixirad 09 February 2017
Italy: Spectris, the company that owns Panalytical, has acquired Pixirad, a technology company that develops and distributes X-ray detectors. The business will be integrated into Panalytical within Spectris’ Materials Analysis division.
Pixirad was established in 2012 under the spin-off programme of the Instituto Nationale di Fisica Nucleare (INFN). The detector technology was originally developed through research into advanced particle physics and space research technologies and has been improved by Pixirad for use with high energetic X-rays. Before the purchase, Panalytical solds the Pixirad detectors as a high-end option for its Empyrean X-ray diffraction (XRD) instrument used for various materials analysis applications. Following the acquisition the combination of Pixirad’s technology with Panalytical’s experience in products using X-ray detectors is expected to allow expansion of the range applications addressed by existing and future instruments.
Denmark: FLSmidth’s revenue for its cement division has risen by 10% year–on-year to Euro576m in 2016 from Euro526m in 2015. Its order intake rose by 63% to Euro615m from Euro377m. The equipment manufacture said that orders had picked up in the second half of 2016. Although it added that the market for new cement capacity remains largely unchanged with supply outweighing demand on a global level. Overall, both order intake and revenue declined for the company as a whole in 2016.
"After a weak first half, activity picked up, finishing the year on a strong note. Rising commodity prices positively impacted sentiment in the mining industry in 2016, although it has yet to translate into higher capital investments. The cement industry is showing early signs of recovery," said Group chief executive officer Thomas Schulz.
Birla Corporation blames demonetisation for poor third quarter 09 February 2017
India: Birla Corporation has blamed demonetisation for falling cement sales in the quarter to 31 December 2016. The Indian cement producer reported that the revenue from its cement business declined by 3% to US$113m in the quarter to 31 December 2016 from US$117m in the same period in 2015. It blamed this on currency shortages negatively affecting rural construction and a localised embargo on sand and aggregate mining, according to the Economic Times newspaper. For the nine months to 31 December 2016 it said that its income had risen slightly year-on-year to US$415m from US$412m in the same period in 2015. Its net profit more than doubled to US$23m from US$9.3m.
Not in my cement kiln: waste fuels in Morocco 08 February 2017
Last week’s Global CemFuels Conference in Barcelona raised a considerable amount of information about the state of the alternative fuels market for the cement industry and recent technical advances. One particular facet that stuck out were reports from cement and waste producers, from their perspective, about Morocco’s decision to ban imports of waste from Italy in mid-2016. The debacle raises prickly questions about how decisive attempts to reduce carbon emissions can be.
Public outcry broke out in Morocco in July 2016 over imports of refuse derived fuel (RDF) imported from Italy for use at a cement plant in the country. At the time a ship carrying 2500t of RDF was stopped at the Jorf Lasfar port. Local media and activists presented the shipment in terms of a dangerous waste, ‘too toxic’ for a European country, which was being dumped on a developing one. Public outcry followed and despite attempts to calm the situation the government soon banned imports of ‘waste’.
What wasn’t much reported at the time was that RDF usage rates in Europe have been rising in recent years and that the product is viewed as a commodity. As Michele Graffigna from HeidelbergCement explained at the conference in his presentation, its subsidiary Italcementi runs seven cement plants in Italy but only two of them have the permits to use alternative fuels like RDF. Italy also has amongst the lowest rates of alternative fuels usage in Europe, in part due to issues with legislation. This is changing slowly but the company has an export strategy for waste fuels from the country at the moment. Italy’s largest cement producer wants to use waste fuels in Italy but it can’t fully, so it is exporting them so it (and others) is exporting them to countries where it can.
In the Waste Hierarchy, using waste as energy fits in the ‘other recovery’ section near the bottom of the inverted pyramid, but it is still preferable to disposal. Waste fuels may be smelly, unsightly and have other concerns but they are a better environmental option than burning fossil fuels. HeidelbergCement engaged locally with media and local authorities to try and convey this. It also arranged visits to RDF production sites in Italy and German cement plant that use RDF to present its message. Looking to the future, HeidelbergCement now plans to focus on local waste production in Morocco with projects for a tyre shredder at a cement plant and an RDF production site at a Marrakesh landfill site in the pipeline. Graffigna didn’t say so directly, but the decision to focus on local waste supplies clearly dispenses with historical and cultural baggage of moving ‘dirty’ products between countries.
In another talk, at the conference Andy Hill of Suez then mentioned the Morocco situation from his company’s angle. His point was that moving waste fuels around can carry risks and that a waste management company, like Suez, knows how to handle them. It is worth pointing out here that Suez UK has supplied solid recovered fuel (SRF) to the country so it has a commercial interest here. He also suggested that despatching a bulk vessel of waste to a sensitive market did not help the situation and that it heightened negative publicity.
Morocco’s decision to ban the import of waste fuels in mid-2016 is an unfortunate speed bump along the highway to a more sustainable cement industry. It raises all sorts of issues about public perceptions of environmental efforts to clean up the cement industry and where they clash with commercially minded attempts to do so by the cement producers. A similar battle is playing out in Ireland between locals in Limerick and Irish Cement, as it tries to start burning tyres and RDF. These are not new issues. Meanwhile in the background the amendment to the European Union Emissions Trading Scheme draws close with a vote set for mid-February 2017. It could have implications for all of this depending on what happens. More on this later in the month.
Australia: Good Environmental Choice Australia (GECA) has released a new standard for cement, concrete and concrete products, and is now welcoming applications for certification. The new Cement, Concrete & Concrete Products Standard covers three distinct sub categories - cement and supplementary cementitious materials (such as blended cements and alternative non-Portland cements), concrete (including ready-mix and concrete manufactured in temporary batching plants on site) and concrete products (such as masonry, precast concrete, pipes, roof tiles, and autoclaved cellular concrete). It seeks to support and reward manufacturers who make efforts to minimise the environmental, health and social impacts of cement and concrete production.
The GECA standard is intended to enable manufacturers to provide assurance to procurers and specifiers seeking products with a lower environmental impact that their product meets strict sustainability criteria. The standard is currently under review for recognition under the Green Building Council of Australia’s (GBCA) Green Star ratings tools and is recognised by the Infrastructure Sustainability Council of Australia’s (ISCA) ratings system. GECA is a non-profit organisation and part of the ecolabelling initiative that helps consumers identify environmental aspects of products.
Smuggled cement from Nigeria dropping price in Cameroon 08 February 2017
Cameroon: Cement illegally smuggled across the border from Nigeria to northern Cameroon has lowered the price of cement by 20% in the north of the country. Dangote branded cement is allegedly being smuggled into the country despite a ban on imports, according to the Business in Cameroon journal. The situation is causing a price disparity of up to 40% between the north and the south of the country. Cameroon restricted imports of cement following the construction of new plants.
Quinn Cement to build Euro2.9m port facility at Warrenpoint 08 February 2017
UK/Ireland: Quinn Cement is planning to build a Euro2.9m port facility at Warrenpoint Harbour in County Down in Northern Ireland, UK. The 7500t terminal will be operated over a 10-year period in conjunction with the Warrenpoint Harbour Authority, according to the Irish Independent. Final commissioning for the project was approved in late January 2017. The investment is intended to compliment the company’s update to its terminal in Rochester, Kent in England and to help the company ‘cope’ with the UK’s decision to leave the European Union.