September 2024
Authorities bust fake cement plant in Madhya Pradesh 20 August 2021
India: Authorities in Gwalior, Madhya Pradesh, have closed an unauthorised cement plant in connection with a crackdown on illegal production facilities in the state. The unit, reported to have been in operation for several years, was closed following a tip-off.
The investigating team confiscated more than 500 bags of adulterated cement bearing familiar brand logos, including Ambuja Cement, ACC, Birla and UltraTech Cement. In addition to mixing cement with inert materials, the authorities believe that the unit engaged in the re-sale of cement that had expired and thus could not be guaranteed to reach its designated strength in use.
Fake cement, produced by mixing genuine cement with cheaper inert materials like marble dust and artificial pigments before repacking and selling to an unsuspecting public, presents a major and growing risk to consumers of cement in India.
Romcim seeks purchase of Euroagregate 20 August 2021
Romania: The Competition Council (CC) in Romania is analysing the deal involving the purchase of Euroagregate by Romcim, part of Irish building materials producer CRH. Romcim owns two cement plants in Hoghiz and Medgidia, a grinding plant in Targu-Jiu, as well as a network of quarries, cement and ballast terminals, aggregate warehouses, and precast goods production units.
UltraTech to expand on back of strong Indian market 19 August 2021
India: UltraTech Cement, has announced plans to invest US$875m on a growth plan to increase its overall cement capacity by 19.8Mt/yr across the 2022 and 2023 financial years. Upon completion of the expansions, the company reports that its capacity would rise to 136.3Mt/yr, ‘reinforcing its position as the third-largest cement company in the world outside of China.’
Chairman Kumar Mangalam Birla said that the company recorded net revenues of US$6.0bn in the 2021 financial year, adding that the stage was set for rapid growth in the Indian cement sector. Birla said, “The fiscal stance clearly seems to be poised for an acceleration of government capital expenditure in the coming years, especially with the national infrastructure pipeline projects,” Birla said. “The three factors of cyclical upswing, conducive policy impulses and an improving global backdrop is likely to align themselves to position India for a virtuous cycle of growth and investments in the medium-term.”
SPCC revenues fall in second quarter 19 August 2021
Saudi Arabia: Southern Province Cement Company (SPCC) registered revenues of US$76.4m in the second quarter of 2021, a year-on-year fall of 15.3% compared to US$90.2m a year earlier. SPCC’s revenue was impacted by a 10.9% year-on-year fall in cement sales volumes, which came to 1.4Mt/yr for the quarter. SPCC’s gross and operating profits fell by 27.2% and 28.3% respectively year-on-year. The fall in profitability was at the back of lower volume and the resulting fall in operating leverage.
Cement volumes across the whole of Saudi Arabia fell grew by 21.3% year-on-year, while the Southern region saw sales fall by 5.1% year-on-year. Thus, SPCC underperformed relative to its peers by this metric.
Market Analyst Al Rajhi Capital said “Going forward, we expect cement volumes of SPCC to remain under pressure in the third quarter of 2021 on the back of lower construction activity due to uncertainties relating to the new building permit norms and shortage in labour.”
MPA welcomes UK hydrogen strategy but warns of costs 19 August 2021
UK: The Mineral Products Association (MPA) has welcomed the government's UK Hydrogen Strategy but warned that the costs of production, transmission and distribution need to be shared by the whole UK economy. The state plan was published in mid-August 2021 and it sets out how progress will be made over the next decade to deliver 5GW of low carbon hydrogen production capacity by 2030, as part of the UK's drive to achieving its net zero targets. A consultation has also been launched to identify how the current cost gap between low carbon hydrogen and fossil fuels can be overcome.
Richard Leese, Director of Industrial Policy, Energy and Climate Change at the MPA said, "it's now critical that energy intensive industries, including the UK cement sector, which are essential for our economy and way of life, are not unduly penalised by additional policy costs for the production, transmission and distribution of hydrogen on top of already high electricity costs and carbon-related environmental taxes. Hydrogen development costs need to be shared by the wider economy to encourage acceleration of the technology and ensure industrial gas users and hydrogen generated power users are not placed at any further international competitive disadvantage.” Leese added that switching fuels away from fossil fuels, including the potential to adopt hydrogen technology, was already one of seven key levers in MPA UK Concrete's Roadmap to Beyond Net Zero.
The MPA is currently undertaking demonstrations of hydrogen as well as plasma technology, which are being partly funded by the Department for Business, Energy and Industrial Strategy (BEIS). The projects follow a BEIS-funded feasibility study in 2019 which found that a combination of 70% biomass, 20% hydrogen and 10% plasma energy could be used to eliminate fossil fuel CO₂ emissions from cement manufacturing.
The association has also welcomed the government's announcement of a Euro47m Red Diesel Replacement competition to help develop diesel alternatives as part of the Net Zero Innovation Portfolio. However, it renewed its call for a delay in the removal of the red diesel rebate, scheduled for April 2022, and estimated to cost the mineral products sector alone nearly Euro120m/yr.
Nigeria: Lafarge Africa’s revenue grew by 20% year-on-year to US$352m in the first half of 2021 from US$293m in the same period in 2020. Its profit after tax increased by 21% to US$68.8m from US$56.6m.
Switzerland: Holcim Schweiz and Voliro have conducted the first official measurement drone flights at the Siggenthal integrated cement plant. The drone used took measurements to determine the steel wall thicknesses of the cement kiln and the cyclone preheater.
The companies have been testing using aerial drones to conduct inspection and maintenance work as part of Holcim’s ‘Plants of Tomorrow’ initiative. The drones developed by ETH Zürich spin-off company Voliro can be rotated around all axes by a special rotor system and can fly upside down. They are being tested in areas that are difficult for human employees to reach, such as the steel walls and casings of production facilities and silos.
Voliro was founded in 2019 and it is developing a new generation of flying drones for the inspection and maintenance of industrial plants. The drones can be equipped with a variety of sensors that perform visual, thermal and contact-based measurements. The drone's 360° design allows sensors to take measurements even on curved and inclined surfaces. This potentially allows hard-to-reach areas in a cement plant to be assessed without shutting down production. Holcim has been supporting Voliro's product development since 2019 and is providing the technology start-up with the infrastructure in Siggenthal for test flights. The building materials producer has also been supporting the project with its own knowledge about non-destructive testing.
Vietnam: SSI Securities says that the local cement sector faces a ‘huge’ risk due to its over-dependence on export markets, particularly its reliance on China. The securities company reports that cement shipments have risen due to China’s current investment policies on limiting the output of its own cement plants and increasing imports from foreign countries, according to the Viet Nam News newspaper. China was the largest buyer of Vietnamese cement from 2017 to 2019. In 2020 China scooped up 57% of Vietnam’s combined cement and clinker exports. This represented 22% of the country’s total sales.
However, SSI Securities has warned that exports to China are unlikely to grow as demand stabilises. It expects a fall of 20 – 25% in the short to medium term as China stops its infrastructure stimulus packages. The brokerage company also noted that the sector’s second biggest export destination, the Philippines, has accused Vietnam of dumping cement.
Philippines: Eagle Cement’s net sales grew by 87% year-on-year to US$220m in the first half of 2021 from US$117m in the same period of 2020. Its earnings before interest, tax, depreciation and amortisation (EBITDA) more than doubled to US$94.1m, according to the Manila Bulletin newspaper. The company attributed the result to higher sales volumes despite a decrease in price due to competition. Bagged cement represented 83% of its sales with the remainder from bulk cement. Domestic demand was mainly driven by the private sector.
Update on South America, August 2021 18 August 2021
Our latest look at South America starts by posing the question: how far can the market in Brazil keep growing? As Graph 1 shows below, cement sales skyrocketed through the coronavirus pandemic, due to a general recovery locally that started in 2018 and relatively weak lockdown measures compared to other countries. Rolling annual totals on a monthly basis from the National Cement Industry Association (SNIC) suggest that this growth period tailed off from May 2021. SNIC was also keen to point out that, despite nearly hitting nearly a 20% growth rate at one point, the sector was still 11% behind where it was before the lull that lasted from 2015 to 2018. As ever the association has an eye on potential risks. At present these include legislative reforms, price inflation and carbon pricing. It noted that Mexico, Colombia, Chile and Argentina all price carbon already but said that the country ‘has a great ally in the Brazilian cement industry’ on the issue.
Elsewhere the big story in Brazil has been the ongoing sale of Holcim’s local assets. The latest news at the start of August 2021 was that the bidders included CSN Cimentos, Cimentos Mizu, Cimento Apodi, InterCement and Votorantim. The first three companies were reportedly working in a consortium in an attempt to buy 10 production plants while InterCement and Votorantim were focusing on smaller bids to avoid the ire of the competition regulators. Aside from this, CSN Cimentos agreed to buy Cimento Elizabeth for US$220m in July 2021 and Companhia Nacional de Cimento (CNC), part of Italy-based Buzzi Unicem’s 50% subsidiary BCPAR, acquired CRH Brasil following approval by the regulators. Of note on the production side, Votorantim Cimentos started operation of a new production line at its Pecém grinding plant in Ceará in July 2021.
Graph 1: Cement sales in selected South American countries in first half of year, 2019 – 2021. Source: Local cement associations and national statistics offices.
Over in Peru the now familiar gap-tooth pattern of stunted growth in 2020 can be seen in the sector’s cement sales, but sales rebounded far stronger than comparable sized markets in Argentina and Colombia. Sales nearly doubled to 6.42Mt in the first half of 2021 from 3.33Mt in the same period in 2020 and were significantly higher than the 4.94Mt recorded in the first half of 2020. Imports are also worth watching. Combined cement and clinker importers nearly doubled from 0.76Mt in the first half of 2019 to 1.4Mt in the first half of 2021. Clinker imports made up about two thirds of this figure and the Association of Cement Producers (ASOCEM) noted in June 2021 that 88% of the imported cement came from Vietnam while about two thirds of the clinker came from Japan and Indonesia.
Away from the market data, both Cementos Pacasmayo’s and Unión Andina de Cementos’ (UNACEM) financial results bounced back in the first half of 2021. Cementos Pacasmayo attributed the rebound to sales of bagged cement to the self-construction sector and public sector reconstruction demand. UNACEM also noted the effect of the self-construction sector and said it expected its ‘solid’ cement despatches to continue for the rest of the year despite the risk of a third wave of coronavirus in the country and the messy presidential elections. Other stories of note so far in 2021 include new developments in Cementos Interoceanicos long-held plans to build a 1.0Mt/yr cement plant in Puno and a major upgrade planned to Yura’s integrated plant in Arequipa.
In Colombia local cement despatches grew by 34% year-on-year to 6.20Mt in the first half of 2021 from 4.61Mt in the same period in 2020. Cementos Argos reported major improvements in sales, sales volumes of cement and earnings due to the lockdown in 2020. However, a national wave of protests calling for social reform that started in the spring of 2012 forced the company to shut down its integrated Yumbo plant for over a month. This represented 18% of its national sales. The output of other plants in the country was also negatively affected by roadblocks created by the unrest. Cemex reported the same problems in the country.
Finally, Argentina’s cement despatches rose by 44% to 5.52Mt in the first half of 2021 from 3.83Mt in the same period in 2020. Loma Negra reported that its sales, sales volumes and earnings were all up by a similar rate. The subsidiary of Brazil-based InterCement started up the kiln on its new 2.7Mt/yr production line at the L’Amalí cement plant in Olavarría in June 2021 and commissioning of the new mill and despatch centre on the line were reportedly coming soon in early August 2021. Earlier in the year, in May 2021, Holcim Argentina inaugurated a new 0.5Mt/yr clinker production line at its Malagueño cement plant in Cordoba. These expansion projects were ordered long before coronavirus appeared so it will take a while to see their effects upon the local market. However, the government intervened in June 2021 when it persuaded some building materials producers to agree to reference prices in a bid to curb mounting inflation.
This is what recovery looks like so far in 2021 in the larger cement producing countries in South America. The Brazilian market’s growth phase may be waning after a furious period that even coronavirus wasn’t allowed to slow. Peru’s potential seems set to take off, Colombia’s rebound should have been greater (but it was dented by social unrest) and Argentina seems to be resetting to its usual level. Whatever else happens in the coming months the story to watch going forward will be which company picks up Holcim’s assets in Brazil.