September 2024
Uzbekistan: Russia-based Eurocement subsidiary Akhangaran Cement said that it shipped 180,000t of cement in May 2020, up by 11% year-on-year from 163,000t in May 2019. Uzbekistan Newsline has reported that the increase resulted from a combination of production modernisation, business process efficiency improvement and personnel training and development.
Akhangaran Cement general director Gennady Kulikov said, “Despite the special mode of operation associated with the coronavirus pandemic, the enterprise team at all stages of the technological process is set to work efficiently. Together with the achievements of high production results, employees pay special attention to ensuring industrial safety, production culture and organisation of workplaces.” The Akhangaran Cement cement plant’s new 3.0Mt integrated line is due for completion in mid-late 2020. It will enable the company to serve 100% of demand in the Toshkent region and 30% of Uzbekistan’s total domestic demand of 17.3Mt/yr.
Russia: The government has launched a strategy to support that development of manufacturing industries that it says will increase cement production by 50% to 90Mt/yr from 60Mt in 2019. The strategy consists of investment in equipment and vehicles, reducing building materials imports to below 1% of consumption, reducing the cost of construction by 30% across all building types and increasing the energy efficiency of building materials by a heat loss factor of 30%.
Egypt: Misr Cement Qena’s first quarter sales were US$50.4m in 2020, up by 2.0% year-on-year from US$49.1m in the first quarter of 2019. Daily News Egypt has reported that the company’s debts on 31 March 2020 were US$30.0m, down by 20% from US$37.5 on 31 December 2019. Misr Cement Qena managing director Tarek Talaat said, “The extraordinary performance in the quarter will contribute to alleviating the repercussions of the coronavirus outbreak on the company’s 2020 results.” Talaat urged the “revitalisation of demand” to boost prices. Egyptian producers produced 78.0Mt of cement in 2019, 29.3Mt surplus to the domestic cement demand of 48.7Mt/yr.
South Korea: All nine domestic cement producers and the Ministry of Environment have agreed on measures to reduce NOx emissions. Asia Cement, Halla Cement, Hanil Cement Manufacturing, Hyundai Cement, Korea Cement, Sampyo Cement, Ssangyong Cement Industrial, SungShin Cement and Union Corporation have agreed to invest in upgrades to filters or new high-efficiency filters and process improvements, according to the Korea Times newspaper. There was also an agreement to set NOx emissions reduction targets for the allocation of funding. The Korea Environmental Industry Technology Institute is investing US$2.93m in research towards developing methods of selective catalytic NOx emissions reduction and selective non-catalytic NOx emissions reduction.
The government aims to reduce national NOx emissions by 20% to 155,000t/yr from 195,000t/yr through subsidies to emissions reduction technologies development and uptake. The cement sector presently emits 62,500t, 32% of the domestic total.
Puerto Rican cement production rises in May 2020 11 June 2020
Puerto Rico: Cement companies produced 43,900t of cement in May 2020, up by 2.5% year-on-year from 42,800t in May 2019. M-Brain News has reported that sales rose by 2.1% to 52,800t from 51,700t.
US: Solidia Technologies has filed a patent for a new hydraulic cement consisting of Ordinary Portland Cement (OPC) and other supplementary cementitious materials (SCM) including lime, alkali hydroxides, clay minerals and over 10% synthetic pozzolan.
Solidia Technologies said, “In order to reduce global CO2 emissions it is necessary to adopt new approaches to create a new generation of hydraulic cements. The most efficient cement kiln can produce OPC clinker with an associated emission of 816 kg of CO2/t. Blending the ground cement clinker with SCM, which have low or zero associated production CO2 emissions, reduces the total embodied CO2 of the final product. Using a cement with the lowest possible clinker factor for a given application is the most common industry approach to reducing the CO2 footprint of concrete.”
Steppe Cement shares 2019 results 11 June 2020
Kazakhstan: Steppe Cement recorded earnings before interest, taxation, depreciation and amortisation (EBITDA) of US$23.9m in 2019, up by 12% year-on-year from US$21.4m in 2018. Sales volumes of cement remained stable at 1.7Mt with local sales increasing by 4% and exports decreasing by 29% due to increased competition and negative currency effects. Steppe Cement said that overall domestic demand was 8.9Mt, up by 2% from 8.7Mt in 2018. The company operated at 88% production capacity and production costs per tonne rose by 10% due to increases in fuel and transportation prices.
Finland: Lujabetoni says it has begun work on a new 80 - 100m3/hr ready-mix concrete plant in Kuopio, Northern Savonia to replace its existing plant in the town. The new unit, which will serve construction projects throughout the region, will have an improved raw materials heating system. The plant is scheduled for completion in late 2020 or early 2021.
Cement export shortcuts 10 June 2020
Exports are the theme this week with news that the value of Turkey’s cement exports fell by 26% year-on-year in April 2020. Reporting from the Trend News Agency showed that the export market has been stable so far for the year to date, with some countries, like Kazakhstan, increasing exports and others, like France, decreasing exports. However the change in April may mark the start of a new trend.
As Tamer Saka, the chairman of the Turkish Cement Manufacturers’ Association (TÇMB), said earlier in the year, his country is one of biggest cement exporters in the world and among its most important markets are the US, Israel, Ghana and Ivory Coast. To look at one of these countries, United States Geology Survey (USGS) data shows that cement and clinker imports from Turkey to the US grew by 26% year-on-year to 1Mt for the first quarter of 2020 but that exports fell by 24% year-on-year to 0.11Mt in March 2020. Each of these countries is being affected in different ways by the coronavirus pandemic and at different times. Overall though, Saka’s and the TÇMB’s forecast in February 2020 that exports would rise by 15% year-on-year in 2020 is looking decidedly shaky. Any knock to the export market in Turkey is particularly unwanted given the poor state of the Turkish economy at the moment.
What would be useful to know here is how other major cement exporters are coping with the global situation. Data from the Pakistan Bureau of Statistics shows that Pakistan’s cement exports dropped by 31% year-on-year to 0.36Mt in April 2020. Data from the All Pakistan Cement Manufacturers Association (APCMA) for the same month tells a similar story. Its data shows a 57% drop in exports to 0.25Mt in April 2020, with a bigger share lost by plants in the north of the country than those in the south.
The other country to note is Vietnam. Here, data from the General Department of Vietnam Customs shows that cement exports fell by 9.7% year-on-year to 7.73Mt in the first quarter of 2020. This follows the announcement by Vietnam Cement Association (VCA) chair Nguyễn Quang Cung in May 2020 that all cement plant projects scheduled to begin in 2020 would be suspended. Luckily those currently being built avoided this fate. This has included a new line at Thanh Thang Group Cement’s integrated Bong Lang cement plant, which Germany’s Loesche has just sent a pair of clinker mills to this week.
These changes from the major cement exporters are bad for their host countries but the other side of the chain is how their destinations are affected. For example, Australia’s clinker imports nearly doubled between 2010 – 2011 and 2018 – 2019 to 4.1Mt. This compares to local clinker production of 5.6Mt in 2018 – 2019, according to the Cement Industry Federation and the Australian Bureau of Statistics. With this in mind, this week saw the resolution to a legal dispute between Wagners Holdings and Boral over a cement supply contract. Boral found a cheaper source of cement from Cement Australia in early 2019 and the two parties argued over their contract. This dispute may have nothing to do with foreign import levels but Wagners Holdings, Boral and Cement Australia all operate standalone clinker grinding plants and will all be subject to general market pricing trends. Higher international clinker levels may add pressure to pricing issues surrounding cement supply contracts in Australia and elsewhere.
Finally, cement trade flows aren’t the only commodity that has been affected by coronavirus disruption. The mass movement of workers home and then back to work is expected to complicate India’s return to business, as discussed in last week’s column. In this context it’s pleasing to come across one sign of normality. Local press in Hubei, China reported this week that workers from Huaxin Cement finally flew back to Uzbekistan. They were originally meant to commission a new plant in March 2020 but became stranded at home when they returned for the Chinese New Year. Commissioning of the plant is now planned for later in June 2020.
The Virtual Global CemTrans Conference and Exhibition 2020 on cement & clinker, shipping & trade, transport & logistics takes place on 16 June 2020. To find out more information and to register click here.
US: Germany’s Beumer Group has appointed Joseph Dzierzawski as the president and chief executive officer (CEO) of Beumer Corporation, its US subsidiary based in Somerset, New Jersey. He has been in post since April 2020. He is responsible for the Conveying & Loading Systems, Palletizing and Packaging Technology, and Sortation and Distribution Systems business lines in the North American market.
Dzierzawski holds a degree in metallurgical engineering from the University of Michigan. Later he attended executive management programs at the University of Michigan School of Business and the INSEAD business school in Fontainebleau, France. He joins Beumer from Hatch Metals & Minerals group where he worked as Global Director, Technology & Business Development. Prior to this he worked at SMS, where he held a series of positions, eventually serving as president and CEO for SMS USA and Chief Technology Officer for SMS Group.