September 2024
Germany: Schwenk Zement has announced plans for the production of sustainable aviation fuel (SAF) from cement kiln CO2 emissions. The World Ethanol and Biofuels Report has reported that Schwenk Zement’s integrated 1.0Mt/yr Allmendingen, Baden-Württemberg plant will receive a pilot SAF plant in late 2020.
Timlyuy Cement upgrades two raw mills 19 June 2020
Russia: Sibtsem Holding Company subsidiary Timlyuy Cement has announced the completion of essential upkeep on raw material mills five and ten at its Timlyuy Cement plant. Improvements included the replacement of exhausted plate feeders with bucket feeders for accurate dosing, “improving the quality of the finished product while lowering cost,” according to Timlyuy Cement process control chief expert Vladislav Zarubin. A new conveyor belt with an electric drive, strain gauges and control system was also included under the US$57,500 upgrades.
Timlyuy Cement says that per unit productivity has increased by 37% to 55t/hr from 41t/hr. Managing director Vladimir Klichko said, “For the Timlyuy Cement plant, improving the reliability of process equipment is traditionally one of the primary tasks. The modernisation of raw materials grinding, performed at the proper level, is the key to stable and efficient operation of the enterprise - a guarantee that even at the peak of the construction season, consumers will receive high-quality products on time, and in the right amount.”
Russia: The International Standards Organisation (ISO) has granted Eurocement subsidiary Akhangarantsement ISO 9001:2015 quality management systems certification for its Akhangarantsement integrated cement plant. A TÜV audit concluded that the plant’s production, distribution and management systems conform to international quality standards.
Akhangarantsement general director Gennady Kulikov said, “The introduction of a modern management system allows us to flexibly respond to changes in demand and implement an active investment program. The development strategy of the enterprise involves increasing production capabilities through the construction of a new high-tech dry process plant with a capacity of 3Mt/yr. A number of measures are aimed at sustainable development and increasing efficiency: introduction of energy-saving technologies, automation of production, development of new types of products, professional development of employees and the creation of high-tech jobs and the introduction of green technologies and advanced environmental solutions.”
EQIOM slashes transport carbon footprint 19 June 2020
France: CRH subsidiary EQIOM has announced a 9000t/yr reduction in its transport-related CO2 emissions, down by 5% to 171,000t/yr for the past three years from 180,000t in 2017. It achieved the reduction through its commitment to the FRET21 initiative, a sustainable development strategy of the Agence de l’Environnement et de la Maîtrise de l’Énergie (ADEME) and Association des Utilisateurs de Transport de Fret (AFAT).
The initiative is based on CO2 reduction around four key activities: loading rate; distance travelled; means of transport; and responsible purchasing. EQIOM launched five initiatives, including increasing laden returns of trucks to reduce empty transport to 28%, commissioning four new natural gas and bioethanol-powered vehicles and increasing rail freight to 89%.
EQIOM logistics manager Jérôme Becamel said, "As in the rest of the country, our transport activity has been impacted by the social situation, particularly strikes on the roads and in the railways. However, we are delighted with the results obtained for this first challenge even if we were unable to reach our ambitions 100%. We are only more motivated and we will be stepping up our efforts over the next three years.”
US: Bulk materials handling specialist Conveyor Components has announced the launch of the Tripper Position Switch (TPS), a control unit consisting of two SP/DT micro switches rated for 20A at 120V, 240V or 480V. The unit indicates when the tripper of a shuttle conveyor is located on a multiple discharge point and will activate the dumper when signalled. Conveyor Components says that the device is housed in a “cast aluminium enclosure rated for NEMA 4 weather-proof or NEMA 7/9 explosion proof.”
Schmersal fights cyber attack 19 June 2020
Germany: Schmersal says it is once more connected to the internet and fully operational following a cyber attack on 20 May 2020 that forced it to shut down its local networks and go offline. During the incident the engineering company reacted to a malware injection in progress and stopped the criminals from completing the attack. Systems were gradually restored over the following two weeks.
Managing director Philip Schmersal said, “Situations like these really highlight how dependent companies now are on IT. Making telephone calls, e-mails, accepting orders – we had to find alternative channels for every process. We worked extremely hard to keep in contact with our customers in every conceivable way and to keep them up to date.” Schmersal thanked “customers for their understanding and all employees for their tremendous dedication in this testing time.”
Uzbekistan: JV Pro Euro Cement has announced the start of construction of an integrated cement plant in Namangan Region. Trend News Agency has reported that Czech Republic-based PSP Engineering will oversee procurement, construction and installation of the plant, with the support of Netherlands-based Arona International. The plant’s scheduled completion date is in mid-2023.
India: JK Cement’s sales rose by 10% year-on-year to US$763m in the financial year to 31 March 2020 from US$691m in the same period in 2019. Its sales volumes of cement decreased slightly to 9.8Mt and its profit after tax nearly doubled to US$63.5m. However, its sales fell slightly in the fourth quarter, sales volumes of cement dropped by 7% year-on-year to 2.9Mt and it reported a significantly reduced standalone net profit.
The cement producer said that its operations had gradually stabilising since coronavirus lockdown measures were relaxed. All of its integrated and cement grinding plants had resumed production and despatch. It noted that due to lower power demands less fly ash was available so it is sourcing this from other locations. Labour shortages are also affecting bag supplies and the availability of drivers. As part of cash conservation measures it has restricted capital expenditure to US$66m in the current financial year.
Odisha road built from industrial waste materials 18 June 2020
India: Odisha has received its first cement-free road near Amanapada, Cuttack District. The Pioneer newspaper has reported that researchers from the Kalinga Institute of Industrial Technology (KIIT) developed the new material, made from 100% industrial waste, in order to cut the CO2 emissions involved in cement production and in anticipation of an acute limestone shortage in India in 25 – 50 years. KIIT founder Achyuta Samanta thanked the students whose work brought this pilot project to fruition. “The new technology has the potential to bring about a revolution in engineering construction,” he said.
LafargeHolcim partners with COBOD and GE Renewable Energy to develop taller wind turbines 18 June 2020
Switzerland: LafargeHolcim has announced its participation in a project aimed at increasing the height of wind turbine towers by producing larger bases on-site using 3D concrete printing technology. LafargeHolcim will supply concrete for use with Denmark-based COBOD’s 3D printing technology, while US-based GE Renewable Energy backs the project. The method enables bases to exceed the 4.5m maximum diameter necessitated by road transportation. This increases the maximum height of turbine towers by 100% to 200m from 100m, which in turn raises power generation by 33% to 20.2GWh/yr from 15.1GWh/yr.
LafargeHolcim research and development head Edelio Bermejo said, “Concrete 3D printing is a very promising technology for us, as its incredible design flexibility expands the realm of construction possibilities. Being both a user and promoter of clean energy, we are delighted to be putting our material and design expertise to work in this ground-breaking project, enabling cost efficient construction of tall wind turbine towers and accelerating access to renewable energy”